Natural potato chips production

Natural potato chips production

Basic information

Turkish industry with German technology spanning more than twenty years.
Our industries have international quality certificates.
Al-Huda is the experience of generations in the world of industry, innovation of the age and development towards the future.
The entire line is 70 meters long - 3 meters wide
The line needs an area of 600 m²
Note: Production capacities are available according to the customer's desire
For inquiries and more information:

Control Panel

SCHNEIDER Cutters SCHNEIDER CONTACTERS 10 inch DELTA control screen Inverters DELTA Engines, the Turkish company GAMAK, with a German franchise Gearboxes of the famous Turkish brand YILMAZ

FEEDER COLLECTION TANK WITH CONVEYOR BELT

The moving part of the feeder is lifted and lowered completely safely by means of 4 cylinders hydraulic oil pressure system, made of food chrome 304, thickness of sheet 5 mm, also equipped with a 4 horsepower engine.
Made of food grade stainless steel 304, thickness 5 mmارتفاع M 2
Length 2 M
Width 130cm

potato washing machine

It works on washing potatoes, as the dust attached to the potato grains is washed and removed before entering the manufacturing stages.

The thickness of the wall from the front and back is 10 mm
Wall sides, thickness 5 mm, Frame profile cm 8X8
thickness 3 .mm
Equipped with two engines, the first 7 hp and the second 5 hp
Made of food grade stainless steel 304
Length 2 furthest outside points 6 m
Width CM 150.
height CM150

Assembly Basin Conveyor Line

The task of the basin: washing the potatoes with water to get rid of the stuck dirt before entering the peeling stage, combined with the itinerary of its task, to raise the potatoes to the peeler

Made of food grade stainless steel 304
Wall thickness Wall sides thickness 5 mm
Chassis Profile CM 8X8
Length 3 M
M height 4
Width CM100

2 POTATO PEELING MACHINE

It works on peeling the potatoes before entering the manufacturing stages, a very advanced peeling system that removes only the peels, less waste than potatoes
Made of food grade chromium
Equipped with two engines 5 hp and the second 5 hp
Made of food grade stainless steel 304
Front and back wall thickness 12 mm
Wall sides thickness 5 mm
Body Profile 8X8 CM Thickness 6 MM
Length 6 M
Width 130cm
Height 3 M

CONVEYOR BELT TO CHECK POTATOES BEFORE ENTERING THE SHREDDING

It rotates the potatoes to discover the invalid ones. It is equipped with outlets to isolate the invalid potatoes so that they are collected in a tank under the conveyor belt equipped with a 5 HP motor.

Made of food grade stainless steel 304
Chassis Profile CM 8X8
Wheel Width CM100
Length 4 M
Width 130cm
Height 2 M

Transfer itinerary

Lifting the potatoes to the cutting machine regularly, combined with a basin of water
Made of food grade stainless steel 304
length 3 M
Width CM 50
height 2 M

FAM EUROPEAN POTATO SLICER

A Belgian-made cutter from FAM, which is characterized by the quality of cutting as it will not cause damage to the surface of the potatoes and is less wasteful. The slicer produces plain and zagzag slices as it is characterized by a smooth surface and high cutting speed. Potato cuts are also easy to wash and easy to operate, which saves time and money.

The thickness of the potato slices can be adjusted.
Made of food grade stainless steel 304 .
1500 knives each type comes with the slicer

Potato finger starch extraction machine

It is used to pass the potato slices after sorting them at a high pressure of water with air by the principle of jacuzzi in order to remove the starches and sugars from inside the potato slices in addition to

Also, moving the potato slices through a cylindrical tank with an exit stage that is washed with high water pressure to ensure the removal of the remaining layers of starch on the potato slices

With the possibility of changing the period of stay of the potatoes within the machine according to the type of potatoes and the size of the slices. The belt is equipped with a motor that can control its speed through a belt inverter. It is equipped with a high-pressure air pump. The belt is equipped with a high-pressure water pump for the sprinklers, which is calibrated, and the pressure is controlled and the direction of spraying.

Made of food grade stainless steel, the moving part is lifted and lowered completely safely through 4 cylinders hydraulic oil pressure system, the stage of de-starching and treatment of potatoes before entering frying.
Equipped with a motor of 2 5: horse and also equipped with a tank to collect the starch and withdraw it continuously
Made of food grade stainless steel 304
Length 6 M
width CM 100
Height CM 180

A SHAKER THAT DRIES THE WATER AND FLATTENS THE SLICES

High frequency vibrator to remove excess water from potato chips after boiling, and it has a basin for discharging water at the bottom.

Additionally to keep the potato slices from sticking together and uniformly transfer them to the next machine at the same time.

Vibrational dewatering has a wide range of applications and is particularly suitable for handling fragile materials such as potato chips Equipped with a 3 HP motor

Made of food grade stainless steel 304
Length 150cm
width CM 100
Thickness 5 mm

Hot Air Drying Tunnel

Potato slices are dried by exposing them to hot air currents in order to extract moisture and water from inside the fingers to ensure a high crunch, in addition to facilitating the frying process, not dirtying the oil and without gathering lumps.

Equipped with an air heating system by electric heaters, equipped with 6 fans, a closed circuit to enhance heat retention in addition to accelerating the heating process with air pressure

4 HP Engine
Made of food grade stainless steel 304
4 M . length
width CM 100
3 M . height

continuous fryer

By which the potatoes enter the oil pan, the oil is heated through the boiler heat exchanger outside the fryer to maintain the desired temperature

The quality of the oil is preserved from damage, and the potatoes are moved inside the fryer with a continuous stirring movement to ensure that the entire bean is immersed in hot oil and then transferred on a conveyor belt to the end of the fryer

Equipped with a PID system to ensure the stability of heat The fryer is equipped with a protection system in case of a power failure or outage to enable the potatoes to be removed from the fryer even with no electricity in order to ensure that the potatoes do not burn inside in the event of any electrical malfunction or malfunction
The belt is equipped with a motor that can control its speed through an inverter, the possibility of easy opening for cleaning and maintenance, there are drain holes for the damaged oil, the oil filter circuit system, the filter is composed of three stages, filters the oil continuously during frying, equipped with a pump of 100,000 liters per hour

Full heat insulation between the frying pan and the outer body of the machine Continuous oil compensation tank with heaters to maintain the temperature of the stored oil

The outer fryer wall thickness is 5 MM The thickness of the moving part is the vessel MM 5 The frame is chrome profile 8X8 CM Thickness is 5 MM The moving part of the fryer is raised and lowered completely securely by means of 4 cylinders of the hydraulic oil pressure system

Made of food grade stainless steel 304
width CM 100
Length 10 M
height CM 250

OIL DRYING SHAKER

Its function is to dry and remove oil by high-frequency vibration to efficiently and effectively remove excess oil from fried potato chips. It also prevents fried potato chips from sticking to each other and prevents them from cracking.

It works in four stages gradually to filter the oil, equipped with a 3-horsepower engine

Thickness MM 5
Made of food grade stainless steel 304
3 M . length
width CM 100
Height 130 cm

EXAMINATION ITINERARY

Inspection process The chips are checked to ensure the quality of the product and to remove the black and unwanted point before it enters the flavor and packaging stage
.
Equipped with a 3 hp engine
Made of food grade stainless steel 304
Length 4 M
Width CM 100
Height CM 120

COOLING ITINERARY

To cool the chips before the packaging stage, it is equipped with 3 . cooling fans
Made of food grade stainless steel 304
Length 6 M
Width 100cm
Height 110 cm

Spiced

It is a cylinder
The speed of the seasoning is controlled electronically via an inverter that is supplied with an advanced, adjustable flavor atomizer.

There are wheels for easy stirring and cleaning, the process of scales in the seasoning is manufactured to prevent the flavor from gathering and clumping and to get the best flavoring result by slowly and homogeneously rotating the chips while spraying the flavor.

The seasoning can be calibrated to control the time of passage of chips inside it, and the grafting cylinder is equipped with a mechanism to expel the impurities and the very small unwanted chips that may have been caused by rotation.
Made of food grade stainless steel 304
Length 3 M
Height 150 cm
Width CM 130

Potato Fryıng lıne Potato factory

Quotation Request