Corn flakes production line, production capacity 200 kg

Basic information

Turkish industry with German technology spanning more than twenty years
Our industries have international quality certificates
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The entire length of the cornflakes line is 18 meters
width 3 m
The line needs an area of 250 m²


Learn more about the line and available production capacities
Request a quote
To add any modification, please send us a message to provide you with all the information in detail

Electrical parts and control panels

Schneider brand cutters

Schneider brand contactors

delta control screen

delta inverters

Engines company GAMAK

YILMAZ gearboxes

Or according to the customer's request

The line consists of the following parts

1_Corn and rice mixer
2_The spiral conveyor
3_Extruder
4_Conveyor belt for the product
5_ Grill oven on hot air
6_Diameter coating cylinder
7_ Tanks for mixing flavors and syrup
8_Diameter pump
9_drying oven
10_Shark
11_Cooling route
12_ Packing machines server route
13_ Packaging and wrapping machines

production line

orn Moisturizing Mixer
Mixer capacity / 400 / kg
/ 304 made of stainless steel / Stainless steel thickness / 2 / mm.

A main engine with a capacity of / 4 / hp Turkish or Italian manufacture.

Equipped with a standard opening for emptying.

Equipped with a water tank to control the humidity of the corn with a level indicator

Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).

Equipped with a hole for cleaning and monitoring and to indicate the level of materials inside

The mixer basin is equipped with a magnet to remove metal impurities from the corn, if any


Spiral feeder

Composed of a tank capacity / 75 kg /
Made of stainless steel/316/

Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)

Equipped with a magnetic mechanism to pull out metallic impurities, if any, inside the atom


Extruder

Production capacity from / 175 to 200 / kg per hour according to the shape of the required pill

The main stand is made of heat-coated steel with the latest furnaces and is equipped with standard steel legs

Approximate weight of the extruder/1300/kg

Fully insulated with a 316-gauge food-grade stainless steel outer layer for easy cleaning

The gearbox is made of the finest types of metal that can withstand the pressure of long working hours, model American Extrusion

The main gearbox is designed to operate continuously 24 hours

Bearings made in Sweden and Japan, brand SKF
The spirals are made of the finest metals and processed by the latest thermal furnaces (vacuum furnace technology)

Equipped with a main screw to feed the compressor screw with materials, and it is controlled by an LS-branded inverter

The product feeding snail is equipped with an Italian VARVEL gearbox and an Italian motor

Snail compressor motor, capacity / 50 hp / 37 / kilowatt, Italian industry, copper coils

The body of the main engine is made of fonts

The speed of all extruder motors is controlled electronically

By / 3 / inverter devices brand LS

The grain length is controlled by an electronically variable speed knife (inverter) brand LS.

Equipped with an electronically controlled heating device to start work.. A Korean thermometer AUTONICS brand

The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion

The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion

All extruder operations are controlled by a main control panel with a special ventilation system for hot places made of food grade stainless steel 316 with wheels for easy movement

The control panel is tightly insulated to prevent dust

The control panel is external, independent of the extruder body and equipped with 3 ventilation filters / 3 cooling fan

The control panel is equipped with a 12-inch color touch screen

LS brand has three languages on demand to fully control the font's working mechanism

The line has been programmed to automatically read faults, if any, through text messages displayed on the touch screen

The touch control screen contains / 99 / programs that can be stored automatically. Attached to the control panel is a detailed electrical diagram


product conveyor belt

Conveyor belt made of food grade stainless steel / 316 /
Equipped with wheels for easy movement and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven
Equipped with cleaning holes
Equipped with automatic cleaning brushes


Hot Air Drying Oven

The line is equipped with / 2 / drying and roasting ovens


Hot air system American model American Extrusion Production capacity / 200 / to / 400 / kg per hour with a roasting temperature of up to / 250 / humidity of the final product from the chips on demand from 0 to 5%

Works on diesel or natural gas LPG on demand

The outer shell of the oven is made of food grade stainless steel / 316 / 316 /
Furnace length/6/m
Furnace width/ 1.5 m/
Width of the path of the net carrying the chips / 1 meter
/
The grill is made of food grade stainless steel, caliber 316
/
The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips

The oven is equipped with an LS-branded inverter to control the speed of the grate that carries the chips

The oven is equipped with / 2 / accurate and programmable automatic temperature clocks.

The oven is provided with a built-in heating chamber that can be removed and installed for maintenance, made of chrome / 316 / and stainless steel prepared to withstand temperatures up to / 800 ° /

The heating chamber was supplied with an Italian burner, Baltur or Riello, model 2019, all electrical parts of the French SCHNEIDER brand and the Korean LS

The main gearbox is Italian and the engine is Italian or Turkish made, excellent quality

The oven is completely insulated with a layer of fiberglass, thickness / 12 / cm from all sides. It is equipped with an air distribution mechanism from the top and bottom with a recycling mechanism from the sides.

Equipped with a hot air pumping fan with a 3/horsepower engine, an excellent Italian or Turkish industry

Equipped with an air intake and circulation fan with an engine of 3 / horse capacity, excellent Italian or Turkish manufacture

Equipped with a control panel with a separate structure that can be detached and installed for easy charging and cleaning work

Equipped with a touch screen control with an automatic fault reading system via text messages The circulation and rotation of the hot air pumping fans is controlled by inverters made in Korea LS brand


Itinerary for dressing syrup with flavor with a stirring mechanism

Mesh line made of wire / stainless steel 316 / minute width / 100 / cm

The travel speed is controlled electronically (inverter) / 1.5 / kilowatt LS . brand

Equipped with a mechanical arm to move and rotate the cornflakes beads automatically and is adjustable and calibrated on demand

The process of rotating the cornflakes takes place slowly and homogeneously while the flavor is coated

The flavor is pumped and the pumping speed is controlled quickly by electronic (inverter) Korean LS brand

Equipped with special flavor sprinklers for dripping, automatically and programmed to coat all corn flakes homogeneously with diameter and flavor

Equipped with wheels for easy moving and cleaning The engine has a capacity of / 1.5 / kilowatt from the Turkish company GAMAK with a gearbox from the Italian company VARVEL


Diameter and flavor cooking mixers (2)

Made of / stainless steel 316 / mixer capacity / 200 / liter approximately Made in the form of a double jacket for indirect heating

The flavor mixers with the pump are connected on a single chassis made of thermally coated iron and covered with stainless steel, equipped with wheels for easy movement and cleaning Motors from the Turkish company GAMAK

Gearbox from the Italian company VARVEL

Equipped with a thermometer to monitor the temperature of the hot water in the mixers Equipped with an indicator to indicate the level of hot water inside it The capacity of the heaters / 8 / kilowatt / 220 / volts / 50 / Hz


flavor pump

American model American Extrusion
The pump body is made of solid European aluminum

The pump is installed on a platform made of food-grade stainless steel / 316 / equipped with wheels Working system: Alternating suction and pumping

(American technology to save the consumption of taste) is an enclosure engine
Capacity / 0.75 / kilowatt Italian or Turkish industry

VARVEL gearbox, Italian manufacture, connected to a solid European aluminum pump

The connection process is done by a rubber band for easy maintenance and cleaning

Equipped with a food grade silicone hose made in Spain

The amount of flavor or taste is controlled electronically precisely by an inverter device brand LS

Total power / 0.75 / kW / 380 / volts / 50 - 60 / Hz

Corn and rice mixer

Its mission is to mix corn, rice, and additional materials such as oil and water. The mixer capacity is 400 kg/
Equipped with a standard opening for emptying
Equipped with a water tank to control the humidity of corn rice with a level indicator.
Equipped with mechanical protection to prevent the worker’s hand from entering the mixer (metal mesh).
Equipped with an opening for cleaning, monitoring, and indicating the level of materials inside.
The mixer bowl is equipped with a magnet to remove mineral impurities from corn and rice, if any.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Height 180 cm
Width 120 cm
Height 230 cm
No. 001
Model THV-2024 CO-R
Turkish industry

Spiral conveyor

Consists of a tank capacity of 75 kg.
Equipped with a bottom hole for cleaning. It feeds materials to the extruder automatically. Equipped with mechanical protection to prevent the worker’s hand from entering the mixer (metal mesh).
Equipped with a magnetic mechanism to pull out mineral impurities, if any, inside the corn and rice.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 90 cm
Height 250 cm
No. 002
Model THV-2024 CO-R
Turkish industry

Extruder

Its mission is to explode and shape cornflakes as desired
Production capacity ranges from 175 to 200 kg/hour depending on the shape of the required grain.
The gearbox is made of the finest metals that can withstand the pressure of long working hours.
The main gearbox is designed to operate continuously 24 hours a day
The bearings are Swedish and Japanese made, SKF brand
The snails are made of the finest metals and processed with the latest thermal furnaces.
Equipped with a main snail to feed materials to the compressor snail, controlled by an inverter
The speed of all extruder motors is controlled electronically by three inverters.
The length of the grain is controlled by an electronically variable speed knife (inverter).
Equipped with a heating device to start work, which is electronically controlled by a temperature watch
The extruder is equipped with a water-cooling mechanism
The extruder is equipped with an air-cooling mechanism
All extrusion operations are controlled via a main control panel with a special ventilation system for hot places.
The control panel is tightly insulated to prevent dust from entering.
The control panel is external, independent of the extruder structure, and is equipped with ventilation filters.
The control panel (Classic panel) is provided to fully control the line’s operating mechanism. The line is programmed to automatically read faults, if any.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 39.75 Kw
Height 180 cm
Width 120 cm
Height 240 cm
No. 003
Model THV-2024 CO-R
Turkish industry

Conveyor belt for the product

Conveyor belt with wheels for easy moving and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven
Equipped with cleaning holes
Equipped with automatic cleaning brushes
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 80 cm
Height 200 cm
No. 004
Model THV-2024 CO-R
Turkish industry

Grilling and roasting oven

The line is equipped with a drying and roasting oven with an American model hot air system
Production capacity: 300 kg/hour with a roasting temperature of up to 300°
It runs on diesel or LPG natural gas upon request.
The oven is equipped with an automatic cleaning mechanism for the grid carrying the cornflakes. The oven is equipped with an inverter for each floor to control the speed and a motor for each floor to control the speed of the grid.
The oven is equipped with two precise, automatic programmable temperature clocks.
The oven is equipped with two heating chambers that can be removed and installed for maintenance.
The oven was completely insulated with a layer of insulating fiberglass, 12 cm thick, on all sides. It is equipped with an air distribution mechanism at the top and bottom, with a recirculation mechanism on the sides, and is equipped with a fan for pumping hot air and another fan for drawing and circulating the air.
Equipped with a special control panel with an independent structure that can be removed and installed for easy charging and cleaning.
Equipped with a touch screen control with an automatic fault reading system via text messages. The rotation of the fans pumping hot air is controlled by inverters.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 10.5 Kw
Length 700 cm
Width 150 cm
Height 220 cm
No. 005
Model THV-2024 CO-R
Turkish industry

Diameter blending mixer with stirring mechanism

The speed of the conveyor belt is controlled electronically. It is equipped with a robotic arm to move and rotate the cornflakes automatically and can be adjusted and calibrated upon request. The way the process of rotating the cornflakes is done is slow and homogeneous while flavoring the flavor. The flavor is pumped and the pumping speed is quickly controlled electronically. It is equipped with special flavor sprayers for the mobile syrup. Automatically programmed to coat all the cornflakes homogeneously in diameter and flavor. It is equipped with wheels for easy moving and cleaning.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Height 280 cm
Width 120 cm
Height 170 cm
No. 006
Model THV-2024 CO-R
Turkish industry

Two flavor mixer tanks

Their mission is to mix flavor and syrup. The capacity of the mixer is 200 liters. It is made in a double-jacket shape for indirect heating. The diameter mixers are connected to the pump on a single chassis made of thermally coated iron and covered with stainless steel, equipped with wheels for easy movement and cleaning.
It is equipped with a temperature clock to monitor the temperature of hot water in the mixers. It is equipped with an indicator to indicate the level of hot water inside it.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 200 cm
Width 120 cm
Height 170 cm
No. 007
Model THV-2024 CO-R
Turkish industry

Syrup pump

The pump body is made of solid aluminum. The pump is installed on a carrier platform made of stainless steel / 304 / equipped with wheels. The alternating suction and pumping work system (an American technology to save towing consumption) is a cranking motor connected to a solid aluminum pump.
Ease of maintenance and cleaning, equipped with a food-grade silicone hose.
The amount of syrup and taste are controlled precisely electronically via an inverter device
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.125 Kw
Length 80 cm
Width 60 cm
Height 70 cm
No. 008
Model THV-2024 CO-R
Turkish industry

Hot air drying oven

The line is equipped with a drying and roasting oven, hot air system, American model.
Production capacity / 300 / kg / hour with a roasting temperature of up to 300 °
Operates on diesel or natural gas LPG as requested,
The oven is equipped with an automatic cleaning mechanism for the grid holding the corn flakes, the oven is equipped with an inverter for each floor to control the speed and a motor for each floor to control the speed of the grid.
The oven is equipped with two two-minute heat clocks that are automatically programmable.
The oven is equipped with two heating chambers that can be disassembled and installed for maintenance work.
The oven is completely insulated with a layer of insulating fiberglass with a thickness of / 12 / cm from all sides. It is equipped with an air distribution mechanism from the top and bottom with a recirculation mechanism from the sides and is equipped with a hot air pumping fan and another fan to extract and circulate the air.
It is equipped with a special control panel with an independent structure that can be disassembled and installed for easy charging and cleaning work.
It is equipped with a touch control screen with an automatic fault reading system via text messages. The rotation of the hot air pumping fans is controlled and circulated by inverter devices.

Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 10.5 Kw
Length 600 cm
Width 150 cm
Height 220 cm
No. 009
Model THV-2024 CO-R
Made in Turkey

Shaker to separate and prevent cornflakes from sticking

Vibrating shaker whose mission is to prevent cornflakes from sticking and clumping. Built-in shaker with three stages.
Made of food grade stainless steel 304
Electricity capacity 380/220VAC 50Hz 3.75 Kw
Length 250 cm
Width 90 cm
Height 120 cm
No. 010
Model THV-2024 CO-R
Made in Türkiye

Relax and cool down itinerary

Mesh conveyor line whose mission is to cool and relax the corn flakes before entering the filling and packaging stage.
Equipped with 4 cooling fans
Made of 304 stainless steel
Electric capacity 380/220VAC 50HZ 1.25 Kw
Length 400 cm
Width 80 cm
Height 100 cm
No. 011
Model THV-2024 CO-R
Made in Turkey

Packing machine feeder conveyor line

Fully automatic bucket conveyor line whose mission is to receive the product from the flavoring stage and transfer and distribute it regularly to 3 packaging machines.
Conveyor belt structure + (STAINLESS STEEL 304)
(PVC letter Z) with tank, vibrating, control circuit and electronic sensors to automatically feed the machine with the product to protect the corn flakes from breaking.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 10 cm
Width 100 cm
Height 420 cm
No. 012
Model THV-2024 CO -R
Made in Turkey

Continuous system weight packaging machines No.3

It is manufactured using the latest global technologies to meet the needs of customers for driving and monitoring systems and sensors and optical sensors in the manufacture of this machine to provide high speed and continuity of work around the clock.
- A machine for filling and packaging all types of chips - seeds - nuts - corn flakes
- The entire operating system depends on servo motors
- Production capacity according to weight
- Advanced control system with rapid response PLC from DELTA
- 10-inch electronic touch screen from DELTA
- The machine is equipped with a stepper motor to move the roll carrier ladder automatically controlled from the screen
- The machine is equipped with a stepper motor to compensate for the roll pull in addition to alerting the operator about the end of the roll.
- The machine is equipped with safety sensors for the safety of the operator.
- The machine is equipped with a daily and comprehensive production and monitoring counter.
- The type of roll used for the machine (built-in cellophane).
- Conveyor belt for ready-made packages.
- Date printer.
- Smart weight group.
- Platform for installing the weighing device.
Made of stainless steel .304
Electricity capacity 380/220VAC 50HZ 15.25 Kw
Length 330 cm
Width 130 cm
Height 200 cm
No. 013
Model THV-2024 CO -R
Made in Turkey

Electrical parts and control panels

Schneider breakers

Schneider contactors

Delta control screen

Delta inverters

GAMAK motors

YILMAZ gearboxes

Or as per customer request

Basic information

We, Al-Huda Company, bear full responsibility for any defect in the specifications and conditions, as the line is tested on Al-Huda Company's land, and if it does not suit the customer, the customer has the right to refund the amount paid.
Turkish manufacture with German technology that extends for more than twenty years.
Our industries have obtained international quality certificates.
Al-Huda is the experience of generations in the world of industry and the creativity of the era and development towards the future.
The line produces more than 5 shapes.
The length of the entire line is 42 meters - width 3 meters.
The line requires an area of ​​400 m².
Do not hesitate to request any inquiries.
Al-Huda is your best choice.
To add any modification, please contact us so that we can provide you with full information in detail.