Cornflakes production line, morning breakfast cereals

Cornflakes production line, morning breakfast cereals

Basic information

Turkish industry with German technology spanning more than twenty years
Our industries have international quality certificates
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The entire length of the cornflakes line is 18 meters
width 3 m
The line needs an area of 250 m²


Learn more about the line and available production capacities
Request a quote
To add any modification, please send us a message to provide you with all the information in detail

Control Board

SCHNEIDER BRAND CUTTERS
SCHNEIDER CONTACTERS
10 inch DELTA control screen
Inverters DELTA
Engines, the Turkish company GAMAK, with a German franchise
Gearboxes of the famous Turkish brand YILMAZ
According to the client's request

parts

Corn Moisturizing Mixer / 400 kg / Capacity
spiral feeder

The extruder (explosion and shaping head) with the automatic feeding device

Itinerary conveying the product from the extruder to the oven
2 . drying and roasting oven

The itinerary of dressing the syrup with flavor with the stirring mechanism

Cooking mixers for syrup and flavor

American model flavor pump

production line

orn Moisturizing Mixer
Mixer capacity / 400 / kg
/ 304 made of stainless steel / Stainless steel thickness / 2 / mm.

A main engine with a capacity of / 4 / hp Turkish or Italian manufacture.

Equipped with a standard opening for emptying.

Equipped with a water tank to control the humidity of the corn with a level indicator

Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).

Equipped with a hole for cleaning and monitoring and to indicate the level of materials inside

The mixer basin is equipped with a magnet to remove metal impurities from the corn, if any


Spiral feeder

Composed of a tank capacity / 75 kg /
Made of stainless steel/316/

Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)

Equipped with a magnetic mechanism to pull out metallic impurities, if any, inside the atom


Extruder

Production capacity from / 175 to 200 / kg per hour according to the shape of the required pill

The main stand is made of heat-coated steel with the latest furnaces and is equipped with standard steel legs

Approximate weight of the extruder/1300/kg

Fully insulated with a 316-gauge food-grade stainless steel outer layer for easy cleaning

The gearbox is made of the finest types of metal that can withstand the pressure of long working hours, model American Extrusion

The main gearbox is designed to operate continuously 24 hours

Bearings made in Sweden and Japan, brand SKF
The spirals are made of the finest metals and processed by the latest thermal furnaces (vacuum furnace technology)

Equipped with a main screw to feed the compressor screw with materials, and it is controlled by an LS-branded inverter

The product feeding snail is equipped with an Italian VARVEL gearbox and an Italian motor

Snail compressor motor, capacity / 50 hp / 37 / kilowatt, Italian industry, copper coils

The body of the main engine is made of fonts

The speed of all extruder motors is controlled electronically

By / 3 / inverter devices brand LS

The grain length is controlled by an electronically variable speed knife (inverter) brand LS.

Equipped with an electronically controlled heating device to start work.. A Korean thermometer AUTONICS brand

The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion

The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion

All extruder operations are controlled by a main control panel with a special ventilation system for hot places made of food grade stainless steel 316 with wheels for easy movement

The control panel is tightly insulated to prevent dust

The control panel is external, independent of the extruder body and equipped with 3 ventilation filters / 3 cooling fan

The control panel is equipped with a 12-inch color touch screen

LS brand has three languages on demand to fully control the font's working mechanism

The line has been programmed to automatically read faults, if any, through text messages displayed on the touch screen

The touch control screen contains / 99 / programs that can be stored automatically. Attached to the control panel is a detailed electrical diagram


product conveyor belt

Conveyor belt made of food grade stainless steel / 316 /
Equipped with wheels for easy movement and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven
Equipped with cleaning holes
Equipped with automatic cleaning brushes


Hot Air Drying Oven

The line is equipped with / 2 / drying and roasting ovens


Hot air system American model American Extrusion Production capacity / 200 / to / 400 / kg per hour with a roasting temperature of up to / 250 / humidity of the final product from the chips on demand from 0 to 5%

Works on diesel or natural gas LPG on demand

The outer shell of the oven is made of food grade stainless steel / 316 / 316 /
Furnace length/6/m
Furnace width/ 1.5 m/
Width of the path of the net carrying the chips / 1 meter
/
The grill is made of food grade stainless steel, caliber 316
/
The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips

The oven is equipped with an LS-branded inverter to control the speed of the grate that carries the chips

The oven is equipped with / 2 / accurate and programmable automatic temperature clocks.

The oven is provided with a built-in heating chamber that can be removed and installed for maintenance, made of chrome / 316 / and stainless steel prepared to withstand temperatures up to / 800 ° /

The heating chamber was supplied with an Italian burner, Baltur or Riello, model 2019, all electrical parts of the French SCHNEIDER brand and the Korean LS

The main gearbox is Italian and the engine is Italian or Turkish made, excellent quality

The oven is completely insulated with a layer of fiberglass, thickness / 12 / cm from all sides. It is equipped with an air distribution mechanism from the top and bottom with a recycling mechanism from the sides.

Equipped with a hot air pumping fan with a 3/horsepower engine, an excellent Italian or Turkish industry

Equipped with an air intake and circulation fan with an engine of 3 / horse capacity, excellent Italian or Turkish manufacture

Equipped with a control panel with a separate structure that can be detached and installed for easy charging and cleaning work

Equipped with a touch screen control with an automatic fault reading system via text messages The circulation and rotation of the hot air pumping fans is controlled by inverters made in Korea LS brand


Itinerary for dressing syrup with flavor with a stirring mechanism

Mesh line made of wire / stainless steel 316 / minute width / 100 / cm

The travel speed is controlled electronically (inverter) / 1.5 / kilowatt LS . brand

Equipped with a mechanical arm to move and rotate the cornflakes beads automatically and is adjustable and calibrated on demand

The process of rotating the cornflakes takes place slowly and homogeneously while the flavor is coated

The flavor is pumped and the pumping speed is controlled quickly by electronic (inverter) Korean LS brand

Equipped with special flavor sprinklers for dripping, automatically and programmed to coat all corn flakes homogeneously with diameter and flavor

Equipped with wheels for easy moving and cleaning The engine has a capacity of / 1.5 / kilowatt from the Turkish company GAMAK with a gearbox from the Italian company VARVEL


Diameter and flavor cooking mixers (2)

Made of / stainless steel 316 / mixer capacity / 200 / liter approximately Made in the form of a double jacket for indirect heating

The flavor mixers with the pump are connected on a single chassis made of thermally coated iron and covered with stainless steel, equipped with wheels for easy movement and cleaning Motors from the Turkish company GAMAK

Gearbox from the Italian company VARVEL

Equipped with a thermometer to monitor the temperature of the hot water in the mixers Equipped with an indicator to indicate the level of hot water inside it The capacity of the heaters / 8 / kilowatt / 220 / volts / 50 / Hz


flavor pump

American model American Extrusion
The pump body is made of solid European aluminum

The pump is installed on a platform made of food-grade stainless steel / 316 / equipped with wheels Working system: Alternating suction and pumping

(American technology to save the consumption of taste) is an enclosure engine
Capacity / 0.75 / kilowatt Italian or Turkish industry

VARVEL gearbox, Italian manufacture, connected to a solid European aluminum pump

The connection process is done by a rubber band for easy maintenance and cleaning

Equipped with a food grade silicone hose made in Spain

The amount of flavor or taste is controlled electronically precisely by an inverter device brand LS

Total power / 0.75 / kW / 380 / volts / 50 - 60 / Hz

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