Corn chips production line stuffed with chocolate using an oven system
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BASIC INFORMATION
Turkish industry with German technology spanning more than twenty years
Our industries have international quality certificates
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The entire length of the line is 20 m
width 3 m
The line needs an area of 250 m²
To find out more information about the line and the available production capacities, and to request a price quote or add any modification, please send us a message to provide you with all the information in detail.
CONTROL BOARD
SCHNEIDER Cutters
• SCHNEIDER CONTACTERS
• 10 inch DELTA control screen
• Inverters DELTA
• Engines, the Turkish company GAMAK, with a German franchise
• Gearboxes of the famous Turkish brand YILMAZ
• According to the client's request
The line consists of the following parts
1 - Corn moisturizing mixer capacity // 400 kg //
2 - Helical conveyor
3 - Extruder (blasting and shaping head) with automatic feeding device
4 - 2 chips cutters
5 - Conveyor line for the furnace
6 – Hot air drying oven
7- Kong chocolate cooking tank
8- Alfanar chocolate comfort
production line
Corn Moisturizing Mixer
Mixer capacity / 400 / kg
/ 304 made of stainless steel /
Stainless steel thickness / 2 / mm.
Main engine with a capacity of / 5 / hp Turkish industry
Equipped with a standard opening for emptying.
Equipped with a water tank to control the humidity of the corn with a level indicator
Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).
Equipped with a hole for cleaning and monitoring and to indicate the level of materials inside
The mixer basin is equipped with a magnet to remove metal impurities from the corn, if any
Transporter spiral
Composed of a tank capacity / 75 kg /
Made of stainless steel / 304 /
Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)
Equipped with a magnetic mechanism to pull out metallic impurities, if any, inside the atom
Extruder
Production capacity / 150 -175 / kg per hour according to the shape of the required pill
The main stand is made of heat-coated steel with the latest furnaces and is equipped with standard steel legs.
Approximate weight of the extruder/1300/kg
Fully insulated with an outer layer of food-grade stainless steel /304/ for easy cleaning
The gearbox is made of the finest types of metal that can withstand the pressure of long working hours, model American Extrusion
The main gearbox is designed to operate continuously 24 hours
Bearings and bearings made in Sweden and Japan, brand SKF
The spirals are made of the finest metals and processed by the latest thermal furnaces (vacuum furnace technology)
Equipped with a main screw to feed the compressor screw with materials, and it is controlled by an LS-branded inverter
The product feeding snail is equipped with an Italian VARVEL gearbox and an Italian motor
Snail compressor motor, capacity / 50 hp / 35 / kilowatt, Italian industry, copper coils
The body of the main engine is made of fonts
The speed of all extruder motors is controlled electronically by / 3 / LS brand inverters
The length of the grain is controlled by an electronically variable speed knife (inverter) brand LS.
Equipped with an electronically controlled heating device to start work
AUTONICS Korean thermometer watch
The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion
The extruder is equipped with a cooling mechanism by means of compressed air, an Italian model
All extruder operations are controlled by a main control panel with a special ventilation system for hot places made of food grade stainless steel 304 with wheels for easy movement
The control panel is tightly insulated to prevent dust
The control panel is external, independent of the extruder body, equipped with 3 ventilation filters and 3 cooling fans.
The control panel is equipped with a 12-inch color touch screen LS brand that contains three languages on demand
To fully control the mechanism of the line’s work, the line has been programmed to automatically read faults, if any, through text messages displayed on the touch screen.
The touch control screen contains / 99 / programs that can be stored automatically. Attached to the control panel is a detailed electrical diagram
slicer for chips fingers 2
It is controlled by the inverter that controls the speed of the knife to determine the length of the pill
conveyor belt for furnace
Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy movement and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven
Equipped with cleaning holes
Equipped with automatic cleaning brushes
Hot Air Drying Oven
The line is equipped with a drying and roasting oven, a hot air system, an American model, an American Extrusion, a production capacity of 400 kg per hour, with a roasting temperature of up to 250°, and the humidity of the chips on demand ranges from 0 to 5%. It works on diesel or natural gas. LPG on request, the outer shell of the oven is made of food grade stainless steel / 304 /
Furnace length / 5 / meter
Furnace width/ 1.5 m/
The width of the path line The net carrying the chips / 1 meter / The net is made of food grade stainless steel / 304 / The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips
The oven is equipped with a LS-branded inverter device to control the speed of the grille carrying the chips. The oven is equipped with precise and programmable automatic temperature clocks, number / 2 /
The oven is provided with a built-in heating chamber that can be removed and installed for maintenance, made of chrome / 304 / and stainless steel prepared to withstand temperatures up to / 800 °
The heating chamber was supplied with an Italian burner, Baltur or Riello, model 2019, all electrical parts of the French SCHNEIDER brand and the Korean LS, the main Italian gearbox and the engine made in Italy or Turkey, excellent quality. The oven was completely isolated with a layer of fiberglass, thickness of / 12 / cm from all sides. Distribution of air from the top and bottom with a recirculation mechanism from the sides Equipped with a hot air pumping fan with an engine capacity of 3/ 3 / horse excellent Italian or Turkish manufacture Equipped with a fan of intake and air circulation with a motor of capacity / 3/ hp made in Italy or Turkey Excellent equipped with a control panel for the chassis Independent detachable and installation for easy charging and cleaning work
Equipped with a touch screen control with an automatic fault reading system via text messages The rotation and circulation of the hot air pumping fans is controlled by inverters
kung chocolate cooking tank
Made of stainless steel 304
Capacity 500 kg
Double jacket designed to be filled with water and heated by electric heaters, the required temperature can be controlled electronically
The mixer is equipped with a 10 hp motor
The mixer is equipped with a pump to rotate the chocolate from the bottom up to increase the quality of grinding. It is equipped with a double-jacket shirt to rotate the hot water to prevent the chocolate from freezing.
The mixer is equipped with a pump to accelerate the water cycle in the double jacket
The blender is supplied by you
Metal rats for grinding chocolate
The thickness of the outside wall is 4 mm
Inside wall thickness mm 8
Tank floor thickness mm15
Equipped with an electrical control panel
Made entirely of stainless steel 304
Comfortable Chocolate Fan
Made of stainless steel 304
Capacity 500 kg
Double jacket designed to be filled with water and heated by electric heaters, the required temperature can be controlled electronically
The mixer is equipped with a 5 hp motor
The mixer is equipped with a pump to accelerate the water cycle in the double jacket
The thickness of the outside wall is 4 mm
Inside wall thickness mm 4
Tank floor thickness mm 6
Equipped with an electrical control panel
Made entirely of stainless steel 304
Corn mixer
Its mission is to mix corn and additional materials such as oil and water. The mixer capacity is 400 kg
Equipped with a standard opening for emptying.
Equipped with a water tank to control the humidity of corn with a liquid level indicator.
Equipped with mechanical protection to prevent the worker’s hand from entering the mixer (metal mesh).
Equipped with an opening for cleaning, monitoring, and indicating the level of materials inside.
The mixer basin is equipped with a magnet to remove mineral impurities from the corn, if any
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Height 180 cm
Width 120 cm
Height 230 cm
No. 001
Model THV-2024 HD-Z
Turkish industry
Screw feeder
Consists of a tank capacity of 75 kg.
Equipped with a bottom hole for cleaning. It feeds materials to the extruder automatically. Equipped with mechanical protection to prevent the worker’s hand from entering the mixer (metal mesh).
Equipped with a magnetic mechanism to withdraw metal impurities, if any, inside the corn.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 90 cm
Height 250 cm
No. 002
Model THV-2024 HD-Z
Turkish industry
Extruder
Its mission is to blow and form corn chips filled with chocolate
Production capacity ranges from 175 to 200 kg per hour, depending on the shape of the required grain.
The gearbox is made of the finest metals that can withstand the pressure of long working hours.
The main gearbox is designed to operate continuously 24 hours a day.
The bearings are Swedish and Japanese made, SKF brand
The spirals are made of the finest metals and processed with the latest thermal furnaces.
Equipped with a main screw to feed the compressor screw with materials, which is controlled by an inverter.
The speed of all extruder engines is controlled electronically by three inverters.
The grain length is controlled by an electronically variable speed knife (inverter).
Equipped with a heating device to start work, which is electronically controlled by a temperature watch
The extruder is equipped with a water-cooling mechanism
The extruder is equipped with an air-cooling mechanism
All extrusion operations are controlled via a main control panel with a special ventilation system for hot places.
The control panel is tightly insulated to prevent dust from entering.
The control panel is external, independent of the extruder structure, and is equipped with ventilation filters.
The control panel is equipped with a classic panel for complete control over the line’s operating mechanism. The line is programmed to automatically read faults, if any.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 39.75 Kw
Height 180 cm
Width 120 cm
Height 240 cm
No. 003
Model THV-2024 HD-Z
Turkish industry
Potato finger slicer
It works on cutting puff pastry corn chips. The speed of the cutter is controlled by the inverter so that the length of the grain is determined from 2 cm up to 15 cm.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.25 Kw
Height 120 cm
Width 90 cm
Height 150 cm
No. 004
Model THV-2024 HD-Z
Turkish industry
Conveyor line for oven
Conveyor belt made of 304 stainless steel
Equipped with wheels for easy moving and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the slicer
Equipped with cleaning holes.
Equipped with automatic cleaning brushes.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 80 cm
Height 130 cm
No. 005
Model THV-2024 HD-Z
Turkish industry
Conveyor belt for product
Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy moving and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven.
Equipped with cleaning holes
Equipped with automatic cleaning brushes
Made of food grade stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 80 cm
Height 200 cm
No. 006
Model THV-2024 HD-Z
Turkish industry
Hot air-drying oven
The line is equipped with a drying and roasting oven with an American model hot air system
Production capacity: 400 kg per hour, with a roasting temperature of up to 300°
The moisture content of the final product of corn chips stuffed with chocolate ranges from 0 to 5%. It works on diesel or natural gas (LPG) upon request.
External structure of the oven / Length of the oven / 6 m / Width of the oven / 1.5 m / Width of the conveyor line.
The grid that holds the corn chips stuffed with chocolate / 1 meter / The grid
The oven is equipped with an automatic cleaning mechanism for the grid that holds the chocolate-stuffed corn chips fingers. The oven is equipped with an inverter device to control the speed of the grid that holds the chocolate-stuffed corn chips fingers.
The oven is equipped with two accurate and automatically programmable temperature clocks.
The oven is equipped with a built-in heating chamber that can be removed and installed for maintenance
The oven was completely insulated with a 12 cm thick layer of fiberglass on all sides. It is equipped with an air distribution mechanism at the top and bottom, with a recirculation mechanism on the sides, and is equipped with a fan for pumping hot air.
Equipped with a touch screen control with an automatic fault reading system via text messages.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 10.5 Kw
Length 600 cm
Width 130 cm
Height 220 cm
No. 007
Model THV-2024PV-Z
Turkish industry
Chocolate cooking tank - Kong
It is designed with two layers, a double jacket, to be filled with water and heated with electric heaters. The required temperature can be controlled electronically.
The blender is equipped with a pump to circulate the chocolate from bottom to top to increase the quality of grinding. It is equipped with a double jacket to circulate hot water to prevent the chocolate from freezing.
The mixer is equipped with an accelerator pump that circulates water in the double jacket
The blender is equipped with metal balls to grind chocolate.
Capacity 600 kg
External wall thickness: 4 mm
Internal wall thickness mm 8
Tank floor thickness mm15
Equipped with an electrical control panel
...............................................................
Chocolate comfort – finer
Capacity 600 kg. Designed in two layers, double jacket, to be filled with water and heated with electric heaters. The required temperature can be controlled electronically.
The mixer is equipped with a pump to accelerate the circulation of water in the double jacket
External wall thickness: 4 mm
Internal wall thickness mm 4
Tank floor thickness mm 6
Equipped with an electrical control panel
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 10.5 Kw
Height 180 cm
Width 120 cm
Height 170 cm
No. 008
Model THV-2024PV-Z
Turkish industry
Electrical parts and control panels
Schneider brand cutters
Schneider brand contactors
delta control screen
delta inverters
Engines company GAMAK
YILMAZ gearboxes
Or according to the customer's request
Basic information
We, Al-Huda Company, bear full responsibility for any defect in the specifications and conditions, as the line is tested on Al-Huda Company's land, and if it does not suit the customer, the customer has the right to refund the amount paid.
Turkish industry with German technology that extends for more than twenty years.
Our industries have obtained international quality certificates.
Al-Huda is the experience of generations in the world of industry and the creativity of the era and development towards the future.
The line produces more than 30 shapes.
The length of the entire line is 20 meters - width 3 meters.
The line requires an area of 300 m².
Do not hesitate to ask for any inquiries.
Al-Huda is your best choice.
To add any modification, please contact us so that we can provide you with full information in detail.
