Chocolate Stuffed Corn Chips Production Line

SCHNEIDER Cutters
• SCHNEIDER CONTACTERS
• 10 inch DELTA control screen
• Inverters DELTA
• Engines, the Turkish company GAMAK, with a German franchise
• Gearboxes of the famous Turkish brand YILMAZ
• According to the client's request

1 – Corn Moisturizing Mixer Capacity // 400 kg //
2 – Transporter spiral
3 – Extruder (forming and blasting head) with automatic feeding device
4 – Chips finger cutter 2
5 – conveyor belt for furnace
6 – Hot air drying oven
7– kung chocolate cooking tank
8– Comfortable Chocolate Fan

Corn Moisturizing Mixer
Mixer capacity / 400 / kg
/ 304 made of stainless steel /
Stainless steel thickness / 2 / mm.
Main engine with a capacity of / 5 / hp Turkish industry
Equipped with a standard opening for emptying.
Equipped with a water tank to control the humidity of the corn with a level indicator
Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).
Equipped with a hole for cleaning and monitoring and to indicate the level of materials inside
The mixer basin is equipped with a magnet to remove metal impurities from the corn, if any


Transporter spiral

Composed of a tank capacity / 75 kg /
Made of stainless steel / 304 /
Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)

Equipped with a magnetic mechanism to pull out metallic impurities, if any, inside the atom


Extruder

Production capacity / 150 -175 / kg per hour according to the shape of the required pill
The main stand is made of heat-coated steel with the latest furnaces and is equipped with standard steel legs.
Approximate weight of the extruder/1300/kg

Fully insulated with an outer layer of food-grade stainless steel /304/ for easy cleaning

The gearbox is made of the finest types of metal that can withstand the pressure of long working hours, model American Extrusion

The main gearbox is designed to operate continuously 24 hours

Bearings and bearings made in Sweden and Japan, brand SKF

The spirals are made of the finest metals and processed by the latest thermal furnaces (vacuum furnace technology)

Equipped with a main screw to feed the compressor screw with materials, and it is controlled by an LS-branded inverter

The product feeding snail is equipped with an Italian VARVEL gearbox and an Italian motor

Snail compressor motor, capacity / 50 hp / 35 / kilowatt, Italian industry, copper coils
The body of the main engine is made of fonts

The speed of all extruder motors is controlled electronically by / 3 / LS brand inverters

The length of the grain is controlled by an electronically variable speed knife (inverter) brand LS.

Equipped with an electronically controlled heating device to start work

AUTONICS Korean thermometer watch

The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion

The extruder is equipped with a cooling mechanism by means of compressed air, an Italian model

All extruder operations are controlled by a main control panel with a special ventilation system for hot places made of food grade stainless steel 304 with wheels for easy movement

The control panel is tightly insulated to prevent dust

The control panel is external, independent of the extruder body, equipped with 3 ventilation filters and 3 cooling fans.

The control panel is equipped with a 12-inch color touch screen LS brand that contains three languages on demand

To fully control the mechanism of the line’s work, the line has been programmed to automatically read faults, if any, through text messages displayed on the touch screen.

The touch control screen contains / 99 / programs that can be stored automatically. Attached to the control panel is a detailed electrical diagram


slicer for chips fingers 2

It is controlled by the inverter that controls the speed of the knife to determine the length of the pill


conveyor belt for furnace

Conveyor belt made of food grade stainless steel /304/

Equipped with wheels for easy movement and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven

Equipped with cleaning holes

Equipped with automatic cleaning brushes


Hot Air Drying Oven

The line is equipped with a drying and roasting oven, a hot air system, an American model, an American Extrusion, a production capacity of 400 kg per hour, with a roasting temperature of up to 250°, and the humidity of the chips on demand ranges from 0 to 5%. It works on diesel or natural gas. LPG on request, the outer shell of the oven is made of food grade stainless steel / 304 /

Furnace length / 5 / meter
Furnace width/ 1.5 m/

The width of the path line The net carrying the chips / 1 meter / The net is made of food grade stainless steel / 304 / The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips

The oven is equipped with a LS-branded inverter device to control the speed of the grille carrying the chips. The oven is equipped with precise and programmable automatic temperature clocks, number / 2 /

The oven is provided with a built-in heating chamber that can be removed and installed for maintenance, made of chrome / 304 / and stainless steel prepared to withstand temperatures up to / 800 °

The heating chamber was supplied with an Italian burner, Baltur or Riello, model 2019, all electrical parts of the French SCHNEIDER brand and the Korean LS, the main Italian gearbox and the engine made in Italy or Turkey, excellent quality. The oven was completely isolated with a layer of fiberglass, thickness of / 12 / cm from all sides. Distribution of air from the top and bottom with a recirculation mechanism from the sides Equipped with a hot air pumping fan with an engine capacity of 3/ 3 / horse excellent Italian or Turkish manufacture Equipped with a fan of intake and air circulation with a motor of capacity / 3/ hp made in Italy or Turkey Excellent equipped with a control panel for the chassis Independent detachable and installation for easy charging and cleaning work

Equipped with a touch screen control with an automatic fault reading system via text messages The rotation and circulation of the hot air pumping fans is controlled by inverters


kung chocolate cooking tank

Made of stainless steel 304
Capacity 500 kg

Double jacket designed to be filled with water and heated by electric heaters, the required temperature can be controlled electronically

The mixer is equipped with a 10 hp motor

The mixer is equipped with a pump to rotate the chocolate from the bottom up to increase the quality of grinding. It is equipped with a double-jacket shirt to rotate the hot water to prevent the chocolate from freezing.

The mixer is equipped with a pump to accelerate the water cycle in the double jacket

The blender is supplied by you
Metal rats for grinding chocolate
The thickness of the outside wall is 4 mm
Inside wall thickness mm 8
Tank floor thickness mm15
Equipped with an electrical control panel
Made entirely of stainless steel 304


Comfortable Chocolate Fan

Made of stainless steel 304
Capacity 500 kg

Double jacket designed to be filled with water and heated by electric heaters, the required temperature can be controlled electronically

The mixer is equipped with a 5 hp motor
The mixer is equipped with a pump to accelerate the water cycle in the double jacket
The thickness of the outside wall is 4 mm
Inside wall thickness mm 4
Tank floor thickness mm 6
Equipped with an electrical control panel
Made entirely of stainless steel 304