Chips production line oven

Chips production line oven

basic information

Turkish industry with German technology spanning more than twenty years
Our industries have international quality certificates
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The entire length of the line is 24 m - width is 3 m
The line needs an area of 250 m²

Control Panel

SCHNEIDER Cutters
SCHNEIDER CONTACTERS
10 inch DELTA control screen
Inverters DELTA
Engines, the Turkish company GAMAK, with a German franchise
Gearboxes of the famous Turkish brand YILMAZ

parts

1 – Flour mixer
2 – spiral feeder
3 – Extruder (blasting and shaping head) with automatic feeding device
4 – 3D cutter (2)
5 – Itinerary conveying the product from the extruder to the oven
6 – Oven drying and roasting
7 – Flavor tanks
8 – - Mutabbal
9– Number shapes and molds (5)

production line

flour mixer

Drum mixer made of food grade stainless steel 304
Its function is to mix flour + water + other additives, easy to clean, 3 horsepower


spiral feeder

Composed of a tank capacity / 75 kg /
Made of stainless steel / 304 /

Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)

Equipped with a magnetic mechanism to pull out the metal impurities, if any, inside the atom


Dual Helix Extruder

The extruder, which is responsible for forming the tarbish dough, the production capacity from 175 kg up to 200 kg per hour, the main engine is 22 kW

Equipped with a snail feeding the product made of food grade stainless steel 304 The motor is 7.5 watts Made of the finest heat treated metals

Long life and does not require disassembly for the cleaning process


3D Cutter (2)

Molds and molding segments, number 5, fezzes, steaks, slices, roses, or fish. A device for forming and cutting 3D triangles / fezzes


Product conveyor itinerary

Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy movement and cleaning

The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven

Equipped with cleaning holes
Equipped with automatic cleaning brushes


Hot Air Drying Oven


Line Provider Drying and roasting oven Hot air system American Extrusion Production capacity / 400 / kg per hour with roasting temperature up to / 250 / humidity


The final product is made of chips, according to demand, from 0 to 5%. It works on diesel or LPG, according to demand. The external structure of the oven


Made of food stainless steel caliber 304 / oven length 5 m oven width / 1.5 m / line width The net carrying chips / 1 m / the grill made of food stainless steel caliber / 304 /


The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips

The oven is equipped with an LS-branded inverter to control the speed of the grate that carries the chips

The oven is provided with automatic / programmable accurate temperature clocks, number / 2 /

The oven is provided with a built-in heating chamber that can be removed and installed for maintenance works, made of chrome / 304 / and stainless steel prepared to withstand temperatures up to / 800 / degrees.

The heating chamber was supplied with an Italian burner brand Baltur or Riello
2019 model, all electrical parts of the French brand SCHNEIDER and the Korean LS brand
The main gearbox is Italian and the engine is Italian or Turkish made, excellent quality

The oven was completely insulated with a layer of fiberglass, thickness of / 12 / cm from all sides equipped with an air distribution mechanism from the top and bottom with a recycling mechanism on both sides

Equipped with a fan of hot air pumping with an engine capacity of /3 / horse excellent Italian or Turkish manufacture Equipped with a fan of intake and air circulation with a motor of capacity of / 3 / hp excellent Italian or Turkish manufacture Equipped with a special control panel of an independent structure that can be disassembled and installed for ease of shipment and cleaning work


Equipped with a touch screen control with an automatic fault reading system via text messages The rotation and circulation of the hot air pumping fans is controlled by inverters made in Korea LS brand


Flavor Cooking Mixers (2)

Made of / stainless steel 304 / mixer capacity / 200 / liters approx.

Made in the form of a double jacket for indirect heating The flavor mixers are attached to the pump on a single chassis made of thermally coated iron and covered with stainless steel

Equipped with wheels for easy movement and cleaning Engines from the Turkish company GAMAK + with a gearbox from the Italian company VARVEL

Equipped with a thermometer to monitor the temperature of the hot water in the mixers Equipped with an indicator to indicate the level of hot water inside it The capacity of the heaters / 8 / kilowatt / 220 / volts / 50 / Hz


Spiced
It is a cylinder
The speed of the seasoning is controlled electronically via an inverter that is equipped with an advanced, adjustable flavor atomizer
Wheels for easy moving and cleaning

The process of the scales in the seasoning is manufactured to prevent the accumulation and agglomeration of the flavor and to obtain the best flavoring result through the process of slowly and homogeneously rotating the chips while spraying the flavor

The seasoning can be calibrated to control the time of passage of the chips inside it, and the grafting cylinder is equipped with a mechanism to expel the impurities and the very small unwanted chips that may have been caused by rotation

Made of food grade stainless steel 304
Length 3 M
Height 150 cm
Width CM 130


flavor pump

American Extrusion
The pump body is made of solid European aluminum. The pump is installed on a carrier platform made of food-grade stainless steel / 304 / equipped with wheels. Alternating suction and pumping work system

(American technology to save the consumption of taste) It is an Ankernage engine with a capacity of / 0.75/ kilowatt Italian or Turkish industry + VARVEL gearbox made in Italy

Connected to a solid European aluminum pump
The connection process is done by Koblink Kachuk for easy maintenance and cleaning

Equipped with a food grade silicone hose made in Spain
The amount of flavor or taste is controlled in a precise electronic way by means of an inverter device brand LS, total power / 0.75 / kW / 380 / volts / 50 - 60 / Hz

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