Chips production line oven
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basic information
Turkish industry with German technology spanning more than twenty years
Our industries have international quality certificates
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The entire length of the line is 24 m - width is 3 m
The line needs an area of 250 m²
Control Panel
SCHNEIDER Cutters
SCHNEIDER CONTACTERS
10 inch DELTA control screen
Inverters DELTA
Engines, the Turkish company GAMAK, with a German franchise
Gearboxes of the famous Turkish brand YILMAZ
The line consists of the following parts
1- Flour mixer
2- Spiral feeder
3- Forming extruder with automatic feeding device
4- Drilling rig
5- 3D cutter
6- Steak cutter
7- Conveyor line
8- Drying and roasting oven
9- Conveyor line
10- Flavor tanks
11- Flavor pump
12- Seasoned flavoring cylinder
13- Packing machine feeder line
14- Packing machine
production line
flour mixer
Drum mixer made of food grade stainless steel 304
Its function is to mix flour + water + other additives, easy to clean, 3 horsepower
spiral feeder
Composed of a tank capacity / 75 kg /
Made of stainless steel / 304 /
Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)
Equipped with a magnetic mechanism to pull out the metal impurities, if any, inside the atom
Dual Helix Extruder
The extruder, which is responsible for forming the tarbish dough, the production capacity from 175 kg up to 200 kg per hour, the main engine is 22 kW
Equipped with a snail feeding the product made of food grade stainless steel 304 The motor is 7.5 watts Made of the finest heat treated metals
Long life and does not require disassembly for the cleaning process
3D Cutter (2)
Molds and molding segments, number 5, fezzes, steaks, slices, roses, or fish. A device for forming and cutting 3D triangles / fezzes
Product conveyor itinerary
Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy movement and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven
Equipped with cleaning holes
Equipped with automatic cleaning brushes
Hot Air Drying Oven
Line Provider Drying and roasting oven Hot air system American Extrusion Production capacity / 400 / kg per hour with roasting temperature up to / 250 / humidity
The final product is made of chips, according to demand, from 0 to 5%. It works on diesel or LPG, according to demand. The external structure of the oven
Made of food stainless steel caliber 304 / oven length 5 m oven width / 1.5 m / line width The net carrying chips / 1 m / the grill made of food stainless steel caliber / 304 /
The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips
The oven is equipped with an LS-branded inverter to control the speed of the grate that carries the chips
The oven is provided with automatic / programmable accurate temperature clocks, number / 2 /
The oven is provided with a built-in heating chamber that can be removed and installed for maintenance works, made of chrome / 304 / and stainless steel prepared to withstand temperatures up to / 800 / degrees.
The heating chamber was supplied with an Italian burner brand Baltur or Riello
2019 model, all electrical parts of the French brand SCHNEIDER and the Korean LS brand
The main gearbox is Italian and the engine is Italian or Turkish made, excellent quality
The oven was completely insulated with a layer of fiberglass, thickness of / 12 / cm from all sides equipped with an air distribution mechanism from the top and bottom with a recycling mechanism on both sides
Equipped with a fan of hot air pumping with an engine capacity of /3 / horse excellent Italian or Turkish manufacture Equipped with a fan of intake and air circulation with a motor of capacity of / 3 / hp excellent Italian or Turkish manufacture Equipped with a special control panel of an independent structure that can be disassembled and installed for ease of shipment and cleaning work
Equipped with a touch screen control with an automatic fault reading system via text messages The rotation and circulation of the hot air pumping fans is controlled by inverters made in Korea LS brand
Flavor Cooking Mixers (2)
Made of / stainless steel 304 / mixer capacity / 200 / liters approx.
Made in the form of a double jacket for indirect heating The flavor mixers are attached to the pump on a single chassis made of thermally coated iron and covered with stainless steel
Equipped with wheels for easy movement and cleaning Engines from the Turkish company GAMAK + with a gearbox from the Italian company VARVEL
Equipped with a thermometer to monitor the temperature of the hot water in the mixers Equipped with an indicator to indicate the level of hot water inside it The capacity of the heaters / 8 / kilowatt / 220 / volts / 50 / Hz
Spiced
It is a cylinder
The speed of the seasoning is controlled electronically via an inverter that is equipped with an advanced, adjustable flavor atomizer
Wheels for easy moving and cleaning
The process of the scales in the seasoning is manufactured to prevent the accumulation and agglomeration of the flavor and to obtain the best flavoring result through the process of slowly and homogeneously rotating the chips while spraying the flavor
The seasoning can be calibrated to control the time of passage of the chips inside it, and the grafting cylinder is equipped with a mechanism to expel the impurities and the very small unwanted chips that may have been caused by rotation
Made of food grade stainless steel 304
Length 3 M
Height 150 cm
Width CM 130
flavor pump
American Extrusion
The pump body is made of solid European aluminum. The pump is installed on a carrier platform made of food-grade stainless steel / 304 / equipped with wheels. Alternating suction and pumping work system
(American technology to save the consumption of taste) It is an Ankernage engine with a capacity of / 0.75/ kilowatt Italian or Turkish industry + VARVEL gearbox made in Italy
Connected to a solid European aluminum pump
The connection process is done by Koblink Kachuk for easy maintenance and cleaning
Equipped with a food grade silicone hose made in Spain
The amount of flavor or taste is controlled in a precise electronic way by means of an inverter device brand LS, total power / 0.75 / kW / 380 / volts / 50 - 60 / Hz
Flour mixer
Cylindrical mixer, its function is to mix flour, farina + water + salt + starch + calcium + carbonate, easy to clean, equipped with an outlet to remove the flour after mixing, which is to be emptied by the screw conveyor
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 100 cm
Width 90 cm
Height 140 cm
No. 001
Model THV-2024TA-F
Made in Türkiye
screw conveyor
Consists of a tank with a capacity of 75 kg, whose task is to receive the flour mixture from the mixer and lift it to the extruder automatically, equipped with protection to prevent the worker's hand from entering the spiral, covered with a metal mesh. The spiral conveyor is equipped with a lower opening for cleaning. Equipped with a magnetic mechanism to extract metal impurities if found inside the flour.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 250 cm
Width 90 cm
Height 190 cm
No. 002
Model THV-2024TA-F
Made in Turkey
Double helix extruder
The extruder is responsible for forming the crispy chips dough into the shape we choose - Production capacity 200 kg / hour
Equipped with a feeder screw integrated with a bucket to feed the extruder with flour
Made of the finest heat-treated metals, long life and does not need to be disassembled for cleaning.
Made of 304 stainless steel
Electricity capacity 380/220VAC 50Hz 22.5 Kw
Length 250 cm
Width 100 cm
Height 180 cm
No. 003
Model THV-2024TA-F
Made in Turkey
punching machine
The chips threads are passed inside the machine to be passed inside the imprint cylinder to add an engraving shape and perforate the chips threads to produce various shapes of chips. Made of 304 stainless steel
Electricity capacity 380/220VAC 50Hz 3.75 Kw
Length 130 cm
Width 100 cm
Height 120 cm
No. 004
Model THV-2024TA-F
Made in Turkey
steak slicer
Its mission is to cut the chips into the shape we choose and the length we specify. The length of the chip is controlled by the inverter speed changer.
The cutter produces more than 10 shapes. Integrated with a food plastic belt conveyor and equipped with a cylinder to pull the chips threads and feed them to the knife
Made of 304 stainless steel
Electricity capacity 380/220VAC 50Hz 3.75 Kw
Length 150 cm
Width 80 cm
Height 120 cm
No. 005
Model THV-2024TA-F
Made in Turkey
3D cutter
Its mission is to cut and shape the chips into the shape we choose. The speed of the cutter is controlled by the inverter speed changer.
The cutter produces more than 7 shapes. Equipped with fingers to separate the chips threads and prevent them from sticking to each other and equipped with a cylinder to pull the chips threads and feed them knives
Made of 304 stainless steel
Electricity capacity 380/220VAC 50Hz 3.75 Kw
Length 150 cm
Width 90 cm
Height 120 cm
No. 006
Model THV-2024TA-F
Made in Turkey
Product conveyor belt
PVC food grade plastic conveyor line whose function is to receive chips from the cutter and feed them to the fryer.
Equipped with wheels for easy movement and cleaning.
Made of 304 stainless steel
Electricity capacity 380/220VAC 50HZ 1.25 Kw
Length 200 cm
Width 70 cm
Height 200 cm
No. 007
Model THV-2024TA-F
Made in Turkey
Hot air grill oven
The line is equipped with a drying and roasting oven, hot air system, American model
Production capacity / 500 / kg per hour with a roasting temperature of up to / ° 320 /
Operates on diesel or LPG natural gas as requested,
The oven is equipped with an automatic cleaning mechanism for the grid holding the chips, the oven is equipped with an inverter for each floor to control the speed and a motor for each floor to control the speed of the grid.
The oven is equipped with / 2 / accurate and programmable automatic temperature clocks
The oven is equipped with two heating chambers that can be disassembled and installed for maintenance work
The oven is completely insulated with a layer of insulating fiberglass with a thickness of / 12 / cm from all sides. It is equipped with an air distribution mechanism from the top and bottom with a recirculation mechanism from the sides. It is equipped with a hot air pumping fan. It is equipped with an air extraction and circulation fan. It is equipped with a special control panel with an independent structure that can be disassembled and installed for easy shipping and cleaning work
It is equipped with a touch control screen with an automatic fault reading system via text messages. The rotation of the hot air blowing fans is controlled and circulated by inverter devices
Made of stainless steel 304
Electricity capacity 380/220VAC 50Hz 10.5 Kw
Length 700 cm
Width 130 cm
Height 220 cm
No. 008
Model THV-2024TA-F
Made in Turkey
Product conveyor line
Conveyor belt that receives chips from the oven and lifts them to the marinade. Equipped with wheels for easy movement and cleaning.
Conveyor belt made of PVC or food grade plastic.
Made of stainless steel 304.
Electric capacity 380/220VAC 50Hz 1.25 Kw.
Length 180 cm.
Width 70 cm.
Height 110 cm.
No. 009.
Model THV-2024TA-F.
Made in Turkey
Flavor cooking mixers
Its mission is to mix the oil and flavor to make the mixture harmonious and homogeneous. The capacity of one mixer is approximately 200 liters. It is made in a double jacket for indirect heating. The flavor mixers are connected to the pump on a single chassis made of heat-coated iron and covered with stainless steel. Equipped with wheels for easy movement and cleaning. Equipped with a thermometer to monitor the temperature of hot water in the mixers. Equipped with an indicator to indicate the level of hot water inside it.
Made of stainless steel 304
Electricity capacity 380/220VAC 50Hz 3.75 Kw
Length 300 cm
Width 70 cm
Height 100 cm
No. -010
Model THV-2024TA-F
Made in Türkiye
Flavor Pump
The pump body is made of solid aluminum. The pump is mounted on a support platform with wheels. The alternating suction and pumping system (American technology to save flavor consumption) is an ink motor.
Connected with a solid aluminum pump.
The connection process is done by a rubber coupling for easy maintenance and cleaning. Equipped with a food-grade silicone hose, made in Spain.
The amount of flavor or taste is controlled electronically with an inverter device.
Made of stainless steel 304
Electricity capacity 380/220VAC 50Hz 1.25 Kw
Length 70 cm
Width 60 cm
Height 80 cm
No. 011
Model THV-2024TA-F
Made in Turkey
Flavor coating cylinder
It is a cylinder and the speed of the seasoning is controlled electronically by an inverter. The scales in the seasoning are manufactured to prevent the accumulation and clumping of the flavor and to obtain the best flavoring result, by rotating the chips slowly and homogeneously while spraying the flavor and the seasoning can be calibrated to control the time the chips pass inside it and the vaccination cylinder is equipped with a mechanism to expel impurities and very small unwanted chips that may result from rotation
Made of stainless steel 304
Electricity capacity 380/220VAC 50Hz 3.75 Kw
Length 300 cm
Width 120 cm
Height 150 cm
No. 012
Model THV-2024TA-F
Made in Turkey
Packing machine feeder conveyor line
Fully automatic bucket conveyor line whose mission is to receive the product from the flavoring stage and transfer and distribute it regularly to 5 packaging machines.
Conveyor belt structure + (STAINLESS STEEL 304)
(PVC letter Z) with tank, vibrating, control circuit and electronic sensors to automatically feed the machine with the product to keep the potato chips slices from breaking.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 10 cm
Width 100 cm
Height 420 cm
No. 013
Model THV-2024TA-F
Made in Turkey
Continuous system weight packaging machines No.3
It is manufactured using the latest global technologies to meet the needs of customers for driving and monitoring systems and sensors and optical sensors in the manufacture of this machine to provide high speed and continuity of work around the clock.
- A machine for filling and packaging all types of chips - seeds - nuts
- The entire operating system depends on servo motors
- Production capacity according to weight
- Advanced control system with rapid response PLC from DELTA
- 10-inch electronic touch screen from DELTA
- The machine is equipped with a stepper motor to move the roll carrier ladder automatically controlled from the screen
- The machine is equipped with a stepper motor to compensate for the roll pull in addition to alerting the operator about the end of the roll.
- The machine is equipped with safety sensors for the safety of the operator.
- The machine is equipped with a daily and comprehensive production and monitoring counter.
- The type of roll used for the machine (built-in cellophane).
- Conveyor belt for ready-made packages.
- Date printer.
- Smart weight group.
- Platform for installing the weighing device.
Made of stainless steel .304
Electricity capacity 380/220VAC 50HZ 15.25 Kw
Length 230 cm
Width 130 cm
Height 200 cm
No. 014
Model THV-2024TA-F
Made in Turkey
Chips types
