Chips production line  fryer

Chips production line fryer

basic information

Turkish industry with German technology spanning more than twenty years
Our industries have international quality certificates
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The entire length of the line is 24 m - width 3 m
The line needs an area of 250 m

Control Panel

• Cutters and contactors brand SCHNEIDER
• 10 inch DELTA control screen
• Inverters DELTA
• Engines, the Turkish company GAMAK, with a German franchise
• Gearboxes of the famous Turkish brand YILMAZ

THE FINANCIAL COST OF THE LINE

a

parts

1 - Flour mixer
2 - spiral feeder
3 - The extruder (explosion and shaping head) with the automatic feeding device
4 - 3D cutter (2)
5- Itinerary conveying the product from the extruder to the fryer
6 - frying pan
7 - oil-drying shaker
8 - Drying itinerary
9- Flavoring device with vibrating system
10 - Mutabbal
11- Number shapes and templates

production line

flour mixer
Drum mixer made of food grade stainless steel 304
Its function is to mix flour + water + other additives, easy to clean, 3 horsepower

spiral feeder

Composed of a tank capacity / 75 kg /
Made of stainless steel / 304 /
Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)
Equipped with a magnetic mechanism to pull out metallic impurities, if any, inside the atom


Dual Helix Extruder

The extruder, which is responsible for forming the bundt dough, the production capacity from 200 kg to 250 kg per hour, the main engine is 22 kW, and it is equipped with a snail feeding the product.

Made of food grade 304 stainless steel, the motor is 7.5 watts

Made of the finest heat-treated metals (long life and does not require disassembly for the cleaning process


3D Cutter (2)

Molds and molding segments / 5 / fezzes or steaks or slices or a flower or fish A device for forming and cutting 3D triangles / fezzes /

product conveyor belt
Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy movement and cleaning

The conveyor belt is made of PVC or food plastic to transfer materials from the extruder to the fryer
Equipped with cleaning holes
Equipped with automatic cleaning brushes

Fryer
Made of chrome (304) and the body is chrome 8x8 thickness M 3

Length 350 cm Height 260 cm

Width CM 300 Motorized 3,7 kw

The capacity of the fryer is 200 liters. The fryer oil works on electricity. It works on 24 heaters, diesel or gas, so that the oil is heated to the required degree.

Italian heaters, frying pan thickness 3 M, sink, frying vessel 3 M, and mat holder 8 M, all screws chrome

Equipped with a pump of 2 Turkish-brand showerheads, a compensation tank and a vacuum tank, each with a capacity of 300 liters of oil, and there are 2 heaters for each one, the thickness of the tank is 2 M, the bases are 3 inches, thickness is 3 mm, and the filter device is 5 mm thick, two stages, coarse and fine

The filters are changed if any of them are damaged, the frying mat width CM 50 with a soft braid so that no type of chips enters, and chrome buckets and they are also equipped with spark-screw lifters to carry more than 1500 kg

Equipped with a 120 cm long front line, and it has a shaking system to dry the oil from the chips, and the oil is returned to the fryer, the bearings and the dashboard are chrome 304.


Oil drying shaker

Its function is to dry and remove oil by high-frequency vibration to efficiently and effectively remove excess oil from french fries

It also works to prevent fried potato chips from sticking to each other and prevent them from cracking, a four-stage kinetic line that gradually filters the oil, equipped with a 3 HP motor
Thickness MM 5
Made of food grade stainless steel 304
3 M length
CM 100 width
Height 130 cm

Drying itinerary
Inspection process The chips are checked to ensure the quality of the product and to remove unwanted black dots before entering the flavoring and packaging stage
Equipped with a 3 hp engine

Made of food grade stainless steel 304
4 M length
CM 100 Width
Height CM 120

spiced
It is a cylinder
The speed of the seasoning is controlled electronically via an inverter that is equipped with an advanced, adjustable flavor atomizer

Wheels for easy stirring and cleaning, the process of the scales in the seasoning is made to prevent the flavor from gathering and clumping, and to get the best flavoring result by slowly and homogeneously rotating the chips while spraying the flavor.

The seasoning can be calibrated to control the time of passage of the chips inside it, and the grafting cylinder is equipped with a mechanism to expel the impurities and the very small unwanted chips that may have been caused by rotation
Made of food grade stainless steel 304
Length 3 M
Height 150 cm
Width CM 130

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