Cheetos chips production line, production capacity 200 kg, oven and frying system, equipped with packing and packaging machines
πΈ Cheetos Chips Production Line - Frying and Oven System This integrated industrial line is designed to produce Cheetos chips in a single form, operating in a dual system (oven or frying) depending on the desired product type. Designed with precise food standards to ensure quality, it includes the stages of mixing, extrusion, drying or frying, seasoning, and packaging. It features ease of operation, production efficiency, and flexible installation within the factory.
The line consists of the following parts
1_corn mixer
2_The spiral conveyor
3_Extruder
4_Conveyor belt for the product
5_The sieve
6_ Grill oven on hot air
7_Conveyor itinerary
8_Frying pan server
9_Fryers
10_Oil tanks number 2
11_Oil type bottle
12_Cooling route
13_Condiment flavoring device
14_ Flavor dressing cylinder
15_ Packing machines server route
16_Packing and wrapping machines
Corn mixer
Homogeneous and precise mixing of corn to the highest quality standards.
The corn mixer is essential equipment for preparing corn before the manufacturing stages. It achieves perfect homogeneity in the corn mixture by adding a precise percentage of moisture, ensuring even distribution and professional preparation of the final product.
Advanced Operation Mechanism
1οΈβ£ Large Capacity and High-Quality Materials
Capacity: 400 kg, allowing for efficient processing of large quantities of corn.
Material: Made entirely of 2 mm thick food-grade 304 stainless steel, ensuring rust resistance and maintaining product hygiene.
2οΈβ£ Powerful Motor to Ensure Perfect Mixing
Main Motor: 5 HP, Turkish-made, ensuring stable performance and high mixing efficiency.
A homogeneous mixing mechanism ensures perfect distribution of ingredients inside the mixer.
3οΈβ£ Precise Corn Moisture Control
Equipped with a built-in water tank that allows for precise control of the corn moisture level to achieve the desired consistency.
A water level indicator helps accurately adjust the quantity during the mixing process.
4οΈβ£ High-security worker protection system
Equipped with mechanical protection (metal mesh) that prevents workers from entering the mixer during operation, ensuring a safe working environment.
5οΈβ£ Smooth unloading and process control system
Equipped with a standard unloading port that allows easy product removal without clumping or loss of raw materials.
Equipped with a monitoring and cleaning port, allowing for monitoring the mixing process and ensuring the cleanliness of the mixer after each use.
6οΈβ£ Effective removal of metal impurities
The mixer basin contains a powerful magnet that removes any metal impurities from the corn, ensuring the purity of the final product and preventing unwanted materials from entering subsequent production lines.
Technical Specifications
β
Material: Made entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
β
Electrical Power: 3.75 kW | 380/220 V | 50 Hz.
β
Dimensions:
Length: 180 cm
Width: 120 cm
Height: 230 cm
β
Machine Number: 001
β
Model: THV-2025PV-Z
β
Country of Manufacture: Turkey – High-quality industrial materials according to European standards.
Durable construction and highly efficient performance
βοΈ 2 mm thick interior design for corrosion resistance and long-lasting durability.
βοΈ Smooth discharge system allows for easy control of the corn extraction process after mixing.
βοΈ High mechanical protection to ensure worker safety during operation.
βοΈ Magnets inside the tub to remove any metal impurities that may affect product quality.
βοΈ Precise control of corn moisture through a built-in water tank and level indicator.
βοΈ Robust and durable design made entirely of food-grade 304 stainless steel to ensure maximum hygiene.
βοΈ High-security system with a metal mesh to prevent hand entry during operation.
βοΈ Effective removal of metal impurities using the built-in tub magnet.
βοΈ Easy emptying and cleaning via dedicated openings.
βοΈ High-performance motor to ensure optimal mixing efficiency and highest quality.
π‘ The ideal solution to ensure homogeneous mixing and professional corn preparation with the best quality and operational efficiency!
screw conveyor
Precise, Efficient, and Safe Automated Material Transfer
The spiral conveyor is one of the most important pieces of equipment in production lines. It automatically feeds materials into the extruder in a smooth and efficient manner, ensuring a consistent flow and improving production efficiency with the highest levels of safety and quality.
Advanced Operation Mechanism
1οΈβ£ Spacious tank made of high-quality materials
Capacity: 75 kg, allowing sufficient storage of materials to ensure continuous production without interruption.
Material: Made entirely of 2 mm thick food-grade 304 stainless steel, providing high rust resistance and ensuring product hygiene.
2οΈβ£ Automatic extruder feeding to ensure consistent flow
The conveyor automatically feeds materials into the extruder, reducing the need for manual intervention and ensuring efficient work continuity.
A precise spiral design ensures smooth material transfer without clumping or interrupting flow.
3οΈβ£ High-security worker protection system
Equipped with a metal mesh as mechanical protection to prevent the worker's hand from entering the conveyor during operation, providing a safe working environment.
4οΈβ£ Efficient Metal Impurities Removal
Equipped with an advanced magnetic mechanism that removes any metal impurities that may be present within the materials, preserving the quality of the final product and protecting the machines from damage.
5οΈβ£ Ease of Cleaning and Maintenance
Equipped with a dedicated bottom opening for cleaning, facilitating periodic maintenance and removing any material residue inside the tank.
Technical Specifications
β
Material: Made entirely of 304 food-grade stainless steel to ensure the highest standards of hygiene and quality.
β
Electrical Power: 1.25 kW | 380/220 V | 50 Hz.
β
Dimensions:
Length: 300 cm
Width: 90 cm
Height: 250 cm
β
Machine Number: 002
β
Model: THV-2025PV-Z
β
Country of Origin: Turkey – High industrial quality according to European standards.
β Robust design and high operating efficiency
β 2 mm thick internal structure for corrosion resistance and long-lasting durability.
βοΈ Precise spiral design for uniform material transfer without clumping.
βοΈ Easy discharge system via the bottom opening, facilitating maintenance and cleaning.
βοΈ High mechanical protection to ensure worker safety during operation.
βοΈ Efficient removal of metal impurities using the built-in magnet.
βοΈ Automatic extruder feeding to ensure consistent flow and improve production efficiency.
βοΈ Durable construction made of food-grade 304 stainless steel to maintain hygiene and quality.
βοΈ Integrated safety system with metal mesh to prevent accidents during operation.
βοΈ Efficient removal of metal impurities using a built-in magnetic system.
βοΈ Easy maintenance and cleaning thanks to the dedicated bottom opening.
βοΈ Energy-saving design with low electricity consumption.
π‘ The ideal solution for precise and safe material transfer, while achieving the highest standards of quality and operational efficiency!
Extruder
Advanced Extrusion Technology – High Production Capacity, Continuity, and Maximum Manufacturing Efficiency!
This extruder is designed to operate continuously for up to 24 hours a day, using the finest materials to ensure superior performance and reliability.
It is the ideal choice for producing puffed corn and various snack kernels in a variety of shapes and consistent quality.
βοΈ Advanced Operation Mechanism:
1οΈβ£ High Production Capacity
βοΈ Production capacity up to 175 kg per hour (depending on the desired kernel shape).
βοΈ Equipped with a main feed screw to ensure continuous, accurate, and organized feeding of the line.
2οΈβ£ Robust and High-Quality Engineering Design
βοΈ The main stand is made of steel heat-coated using the latest ovens to withstand various environmental factors.
βοΈ The legs are made of standard steel to ensure the stability and durability of the extruder during operation.
3οΈβ£ Fully Insulated and Resistant Structure
βοΈ Fully insulated with a 304 food-grade stainless steel outer layer to ensure cleanliness and easy maintenance.
βοΈ The control panel is separate from the chassis and equipped with three ventilation filters and three cooling fans to protect the electronic components.
4οΈβ£ Professional Gearbox
βοΈ Made from the finest metals to withstand long working hours.
βοΈ The gearbox is specially designed for continuous, non-stop operation, with high efficiency and stable performance.
5οΈβ£ Heat-Treated Screws
βοΈ All screws are made from the finest metals and treated with the latest vacuum furnace technology to increase operating life and corrosion resistance.
6οΈβ£ Powerful Motors with Fully Electronic Control
βοΈ The 37 kW compressor screw motor has original copper windings.
βοΈ The motor body is made of highly durable galvanized steel.
βοΈ The speed of all motors is controlled by three electronic inverters to ensure flexible operation and energy savings.
7οΈβ£ Smart Start-Up Heater
βοΈ Equipped with an electronic heater to ensure easy initial start-up, along with a thermometer for precise temperature control.
8οΈβ£ Smart and Advanced Control Panel
βοΈ The main control panel is made of food-grade 304 stainless steel with a special ventilation system that is dust- and heat-resistant.
βοΈ Equipped with a programming system for automatic fault reading and self-storage of operational data.
βοΈ Includes a fully detailed electrical diagram to support easy maintenance and periodic inspection.
π Technical Specifications:
β
Electrical Power: 380/220VAC – 50Hz – 39.75 kW
β«οΈ Length: 200 cm
β«οΈ Width: 100 cm
β«οΈ Height: 200 cm
β
Approximate Weight: 1300 kg
β
Machine Number: 003
β
Model: THV-2025SH-Z
β
Country of Origin: Turkey
π‘ Why Choose the THV-2025SH-Z Extruder?
βοΈ High production capacity with flexibility in grain shapes.
βοΈ Robust design to ensure 24/7 operation.
βοΈ Fully insulated and durable structure for easy cleaning and maintenance.
βοΈ Smart control panel for instant fault reading and complete control.
βοΈ Powerful motors with advanced electronic control to save energy and increase performance.
πΉ The perfect choice for producing puffed corn and snacks with world-class quality and professional performance!
Product conveyor belt
Advanced technology for efficient product transfer, with an intelligent engineering design to ensure cleanliness and easy maintenance!
This conveyor smoothly transfers product from the extruder to the screen and features a fully food-grade design that ensures the preservation of food quality and safety.
β€ Mechanism of Operation:
1. β
Fully food-grade manufacturing: The conveyor is made of food-grade 304 stainless steel, resistant to rust and corrosion.
2. β
Food-grade conveyor belt: Equipped with a conveyor belt made of high-quality PVC or food-grade plastic, specially designed for the safe transfer of food.
3. β
Easy to clean: Equipped with practical cleaning nozzles and automatic cleaning brushes to ensure continuous cleaning without the need for prolonged downtime.
4. β
Flexible movement: The conveyor is equipped with sturdy wheels for easy movement and cleaning as needed.
β€ Technical Specifications:
Electrical Power: 1.25 kW – 380/220 VAC – 50 Hz
Length: 300 cm
Width: 80 cm
Height: 300 cm
Machine Number: 004
Model: THV-2025 SH-Z
β€ Why Choose This Conveyor?
100% hygienic design compliant with global food standards.
Easy maintenance and cleaning for increased efficiency and reduced downtime.
Smooth, reliable movement ensures uninterrupted production flow.
European manufacturing quality ensures long-lasting performance and a long service life.
The sieve
Precise technology for product purification and removal of unwanted particles with complete efficiency and high quality!
The screen is used to separate unwanted particles and small pieces from chips through a carefully designed perforated cylinder to ensure optimal performance and final product quality.
β€ Mechanism of Operation:
1. β
Perforated cylinder design: Allows small unwanted pieces to pass through the precisely designed screen holes.
2. β
Waste Collection: The particles and small crumbs are collected in a dedicated tank located below the screen and supported by a sturdy frame.
3. β
Automatic Speed ββControl: The screen rotates at a proportional speed that is automatically adjusted to ensure optimal sorting results.
4. β
Hygienic Food Manufacturing: All screen parts are made entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and food safety.
β€ Technical Specifications:
Electrical Power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 200 cm
Width: 90 cm
Height: 270 cm
Machine Number: 005
Model: THV-2025 SH-Z
Country of Manufacture: Made in Turkey
β€ Why Choose This Screen?
High precision in sorting chips, resulting in a clean, impurity-free final product.
Complete food processing ensures product safety.
Easy operation and control thanks to the automatic speed control system.
High-quality Turkish products with European specifications ensure reliable performance and long service life.
Product conveyor belt
Advanced technology for efficient product transfer, with an intelligent engineering design to ensure cleanliness and easy maintenance!
This conveyor smoothly transfers product from the sieve to the fryer. It features a fully food-grade design that ensures food quality and safety.
β€ Mechanism of Operation:
1. β
Fully food-grade manufacturing: The conveyor is made of food-grade 304 stainless steel, resistant to rust and corrosion.
2. β
Food conveyor belt: Equipped with a conveyor belt made of high-quality PVC or food-grade plastic, specially designed to safely transfer food.
3. β
Easy to clean: Equipped with practical cleaning nozzles and automatic cleaning brushes to ensure continuous cleaning without the need for long downtime.
4. β
Flexible movement: The conveyor is equipped with sturdy wheels for easy movement and cleaning as needed.
β€ Technical Specifications:
Electrical Power: 1.25 kW – 380/220 VAC – 50 Hz
Length: 300 cm
Width: 80 cm
Height: 300 cm
Machine Number: 006
Model: THV-2025 SH-Z
β€ Why Choose This Conveyor?
100% hygienic design compliant with global food standards.
Easy maintenance and cleaning for increased efficiency and reduced downtime.
Smooth, reliable movement ensures uninterrupted production flow.
European manufacturing quality ensures long-lasting performance and a long service life.
Hot air grill oven
Advanced technology for perfect roasting and efficient drying, with American quality and Turkish manufacture.
This oven was specifically developed for industrial roasting and drying operations, combining intelligent design, complete thermal insulation, and automated operating mechanisms to ensure stable performance and high efficiency. It is used in corn, wheat, or roasted grain chips production lines and is considered one of the most powerful industrial options in terms of energy and productivity. βοΈ Operation and Mechanism:
1οΈβ£ Professional American Heating System
βοΈ The oven operates with a hot air system at temperatures up to 300°C
βοΈ Relies on an optional power source: diesel or natural gas (LPG)
2οΈβ£ Automatic Temperature and Speed ββControl
βοΈ Equipped with an inverter for each floor to adjust the speed of the conveyor grille
βοΈ Equipped with an independent motor for each floor for precise movement control
βοΈ Two precise temperature clocks with flexible automatic programming
3οΈβ£ Efficient Air Distribution and Thermal Insulation
βοΈ Dual air distribution mechanism from the top and bottom
βοΈ Side air recirculation mechanism
βοΈ Powerful pumping fan + internal suction and circulation fan
4οΈβ£ Easy Maintenance and Operation
βοΈ Two removable and removable heating chambers
βοΈ Automatic cleaning mechanism for the product carrier grille
βοΈ Independent removable and removable control panel
βοΈ Electronic touch screen with automatic fault reading system (text alerts)
π Technical Specifications:
Model: THV-2025 SH-Z
Device Number: 007
Production Capacity: 300 kg/h
Roasting Temperature: Up to 300°C
Power Source: Diesel or LPG (upon request)
Electric Current: 380/220 VAC – 50 Hz – 10.5 kW
Oven Dimensions:
β½ Length: 650 cm
β½ Width: 150 cm
β½ Height: 220 cm
Material: 304 Stainless Steel
Thermal Insulation: 12 cm thick fiberglass on all sides
π― Why This Oven?
β
Stable Performance and High Production Around the Clock
β
Smart Design for Easy Installation, Cleaning, and Maintenance
β
Professional Safety and Operation System
β
Turkish Manufacturing Quality According to American Standards
π Made in Turkey – European Quality and Technology Guarantee
THV-2025 SH-Z – The Ideal Industrial Solution for Professional Roasting and Energy Saving
Chips conveyor belt
Efficient conveying and precise product reception from the oven to the fryer feeder – Hygienic and easy-to-clean ergonomic design
This conveyor serves as a precise transition stage in the production line, receiving product directly from the oven after roasting or drying and smoothly transporting it to the fryer feeder. The conveyor features a fully nutritious structure and intelligent design, ensuring cleanliness and high operating efficiency. β€ Mechanism of Operation:
1οΈβ£ Receives product from the oven and feeds it into the fryer
βοΈ The conveyor receives product directly from the oven outlet
βοΈ Efficiently transports it to the fryer feeder without buildup or damage
2οΈβ£ Fully Food-Grade Manufacturing
βοΈ Made entirely of food-grade 304 stainless steel, resistant to rust and corrosion
3οΈβ£ Food-Safe Conveyor Belt
βοΈ Equipped with a conveyor belt made of high-quality PVC or food-grade plastic, designed to meet the highest food safety standards
4οΈβ£ Automatic and Easy Cleaning System
βοΈ Equipped with practical cleaning nozzles and automatic cleaning brushes
βοΈ Ensures continuous cleaning without the need for frequent downtime
5οΈβ£ Flexible Movement and Cleaning
βοΈ Equipped with strong industrial wheels for easy movement and cleaning as needed
π Technical Specifications:
Device Number: 008
Model: THV-2025 SH-Z
Electrical Power: 1.25 kW – 380/220 VAC 50Hz
Length: 300 cm
Width: 80 cm
Height: 300 cm
π― Why choose this conveyor?
β
100% designed according to global food standards
β
Easy to clean and maintain – reducing downtime and increasing efficiency
β
Reliable for gently moving products without damage
β
European-quality manufacturing – long-lasting performance and long-lasting operation
π THV-2025 SH-Z – The hygienic and efficient solution for transferring products from the oven to the fryer on modern production lines
fryer server
Smart and organized feeding of Cheetos or pellet chips into the fryer to ensure smooth flow and optimal production!
The fryer feeder is an essential part of the production line. It collects the product in a special tank and feeds it into the fryer regularly and efficiently thanks to the smart shaker system.
β€ How it works:
1. β
Main collection tank: Holds up to 100 kg of chips (Cheetos or pellet), ensuring adequate storage for continuous production.
2. β
Professional shaker: Equipped with a Turkish-made shaker of high-quality Belgian quality, it operates with a variable-speed system to precisely adjust the flow rate of the material into the fryer tub.
3. β
Regular feeding: The shaker ensures continuous and even feeding of the material into the fryer without interruption or clumping.
4. β
Healthy food manufacturing: All parts in contact with the product are made of food-grade 304 stainless steel to ensure hygiene and easy maintenance.
β€ Technical Specifications:
Electrical Power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 130 cm
Width: 100 cm
Height: 160 cm
Machine Number: 009
Model: THV-2025 SH-Z
Country of Manufacture: Made in Turkey
β€ Why Choose This Fryer Feeder?
Full control of the speed of the chips flowing into the fryer to increase frying efficiency.
High-quality manufacturing combines strength, durability, and Belgian precision.
Hygienic, food-industry-friendly design ensures the highest hygiene standards.
Automatic feeding system reduces waste and enhances production continuity.
frying machine
Advanced engineering for professionally frying chips – superior performance, high efficiency, and an ideal design for 24/7 operation!
This fryer is specially designed to ensure continuous production and high-quality chips, with careful attention to the smallest details of the thermal process, guaranteeing you a finished product that is cooked and delicious, meeting global industrial standards.
Important Note: This model is inspired by advanced Italian frying systems and is equipped with a hydraulic oil pressure lift and lowering system, providing safe and easy control during maintenance and cleaning, while providing maximum user protection.
β€ Mechanism of Operation in Detail:
1. β
Advanced Engineering Frying Tub:
The fryer is a tub filled with oil, where the chips are carefully immersed and stirred in the oil to achieve perfect cooking.
2. β
Fast and Precise Frying Time:
Chips are cooked in just 15 seconds, ensuring crispiness and complete cooking without excessive oil absorption.
3. β
Integrated conveyor with a shaker:
After frying, the chips are gradually lifted onto a mesh conveyor with a built-in shaker system to remove excess oil as the first stage of product filtration.
4. β
Hydraulic vessel lifting system:
Equipped with a system for raising and lowering the upper part (vessel) using oil pressure hydraulics, completely safe and easy to use, facilitating periodic maintenance and cleaning.
5. β
Internal fire chamber:
Equipped with an advanced internal heating chamber for direct oil heating.
The burner operates on either diesel or natural gas, depending on the customer's preference.
The fire chamber is fully insulated with a 10 cm thick fiberglass layer on all sides to ensure high thermal safety.
6. β
Perfect thermal insulation:
Maintains a stable oil temperature.
Significantly reduces diesel or gas consumption.
Provides a safe environment for workers surrounding the fryer.
β€ Technical Specifications:
Electrical Power: 10.5 kW – 380/220 VAC – 50 Hz
Length: 550 cm
Width: 120 cm
Height: 220 cm
Machine Number: 010
Model: THV-2025 SH-Z
Country of Manufacture: Made in Turkey
β€ Fryer Features:
βοΈ Durable design designed for 24-hour continuous operation.
βοΈ Smart heating system and complete thermal insulation to save energy and increase safety.
βοΈ Quickly cooks chips in just 15 seconds with the best color and crispiness.
βοΈ Safe and easy hydraulic lift system for easy and safe operation.
βοΈ Extremely easy cleaning and daily maintenance thanks to the smart fire chamber design.
βοΈ Made entirely of 304 food-grade stainless steel to ensure the highest standards of hygiene and quality.
π‘ The smart solution for producing perfect chips with world-class quality – an industrial fryer carefully thought out to meet the needs of modern factories!
Oil tanks - 2
Smart solutions for frying oil management – ββhighly efficient automatic storage and feeding, ensuring constant temperature even in the harshest winter conditions!
These tanks are specially designed to support continuous and regular operation of industrial fryers, using a dual system for feeding the fryer with new oil and storing used oil in a healthy and safe manner.
β€ Detailed mechanism of operation:
1. β
Large capacity: Each tank has a capacity of 320 liters, ensuring sufficient oil for long, uninterrupted production periods.
2. β
Double jacket design:
The space between the two walls is filled with water.
This maintains the oil temperature and prevents it from freezing, especially during harsh winters.
3. β
Efficient heating system:
Each tank is equipped with two powerful electric heaters to ensure constant oil temperature.
4. β
Dual pumps:
The first pump is dedicated to automatically replenishing the fryer with new oil when needed.
The second pump is dedicated to transferring the used oil to the filtration unit for refining or storage.
5. β
High-quality industrial engineering:
Tank body thickness: 3 mm.
Strong 3 mm thick bases and 3-inch pipes ensure durability and long service life.
6. β
Tank functions:
7. First tank: Automatically feeds the fryer with clean, new oil.
Second tank: Stores used oil after frying, in an organized and safe manner.
β€ Technical specifications:
Electrical power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 250 cm
Width: 120 cm
Height: 150 cm
Machine number: 011
Model: THV-2025 SH-Z
Country of manufacture: Made in Turkey
β€ Oil tank features:
Continuously feeds the fryer with new oil without manual intervention.
Smart thermal design prevents oil freezing and saves energy consumption.
Powerful industrial pumps ensure easy and fast transfer between tanks, fryers, or filters.
High-quality food-grade 304 stainless steel construction ensures cleanliness and easy maintenance.
Full support for the production line and reduces downtime due to oil shortages or coldness.
Oil drying vibrator
Effective drying, perfect consistency, and consistent performance – the smart solution for removing excess oil after frying!
The oil drying shaker is one of the most important post-frying stages in the chips production line. It removes excess oil from fried chips using high-frequency vibration, ensuring a crispy, oil-free product while preserving the quality and shape of the chips.
βοΈ Smart working mechanism:
1οΈβ£ High vibration for effective drying
βοΈ Operates with a high-frequency vibration system that efficiently removes residual oil from the surface of the chips.
βοΈ Prevents fried chips from sticking together.
βοΈ Reduces the oil content of the final product and preserves its natural taste.
2οΈβ£ 4-stage progressive movement system
βοΈ A four-stage progressive conveyor works with carefully coordinated movement to filter the oil gradually and evenly.
βοΈ Provides smooth oil drainage without damaging the chips.
3οΈβ£ Hygienic and Safe Design
βοΈ Made entirely of food-grade 304 stainless steel to ensure product safety and easy cleaning.
βοΈ Corrosion and moisture resistance, making it suitable for continuous use in an industrial environment.
π Technical Specifications:
β
Voltage: 380/220VAC – 50Hz
β
Power: 4.5 kW
β
Dimensions:
Length: 300 cm
Width: 100 cm
Height: 140 cm
β
Machine Number: 012
β
Model: THV-2025 SH-Z
β
Country of Origin: Turkey
π‘ Why Choose the THV-2025 SH-Z Oil Drying Shaker
βοΈ Effectively dries excess oil to ensure the quality of the final product.
βοΈ Prevents chips from sticking and breaking during transportation and processing.
βοΈ A step-down motion system ensures stable and balanced performance.
βοΈ Hygienic and durable design suitable for advanced production lines.
βοΈ Controlled power consumption and high industrial performance.
πΉ The ideal choice for purifying chips from excess oil and maintaining quality in every piece!
Cooling route
Balanced Cooling and Perfect Seasoning Preparation – Smooth Transfer and Consistent Quality Before the Flavoring Stage!
This grating line serves as a crucial transition between frying and seasoning, gently cooling the chips and providing a "resting" period before they enter the seasoning tank. This system ensures the chips maintain their ideal texture and prepare them for optimal flavor reception.
βοΈ Efficient Mechanism:
1οΈβ£ Chip Cooling and De-Heating
βοΈ The line cools the chips after they leave the shaker and before entering the seasoning tank.
βοΈ This gives the chips time to lose excess heat, promoting better flavor bonding.
βοΈ Maintains a crisp texture and prevents chip deformation.
2οΈβ£ Smooth Transfer to the Seasoning Tank
βοΈ Streamlined design ensures chips move easily into the seasoning tank.
βοΈ Prevents stacking or damage during transportation and maintains an even product distribution.
3οΈβ£ Hygienic and Strong Construction Material
βοΈ The entire body is made of food-grade 304 stainless steel, resistant to rust and moisture.
βοΈ Easy to clean and maintain daily.
π Technical Specifications:
β
Voltage: 380/220VAC – 50Hz
β
Power: 1.25 kW
β
Dimensions:
Length: 300 cm
Width: 70 cm
Height: 100 cm
β
Machine Number: 013
β
Model: THV-2025 PV-Z
β
Country of Origin: Turkey
π‘ Why Choose This Grid Line?
βοΈ Ideally prepares chips for the seasoning stage.
βοΈ Reduces product temperature without the need for complex cooling systems.
βοΈ Simple and efficient design made of food-grade materials.
βοΈ Stable performance and easy cleaning and operation.
πΉ The perfect choice to ensure consistent flavor and quality of chips before seasoning!
Flavoring device
The final touch for a distinctive taste – precise and perfect distribution of flavor powder on every chip!
The flavoring device is an essential and pivotal part of the chips production line. It is used to evenly distribute the flavor powder onto the chips after they have been cooled, ensuring a balanced taste and attractive appearance in every pack.
β€ Detailed Mechanism:
1. β
Powder Mixing Tank:
Equipped with an internal mixing device to continuously stir the flavor powder and prevent clumping.
Ensures constant flavor readiness for immediate feeding.
2. β
Horizontal Feeding Spiral:
Transfers the flavor from the tank to the spray unit in a gradual and regular manner.
Helps precisely control the amount of flavor fed to the vibrator.
3. β
Flow Control Inverter:
Equipped with an electronic inverter that allows the amount of flavor supplied to be adjusted according to the product type and desired density.
4. β
Precise distribution and calibration:
The system is designed to achieve the best coating for chips without waste or irregularities.
5. β
Professional food design:
All parts are made of food-grade 304 stainless steel, ensuring the highest levels of hygiene and ease of maintenance.
β€ Technical specifications:
Electrical power: 2.25 kW – 380/220 VAC – 50 Hz
Length: 140 cm
Width: 80 cm
Height: 160 cm
Machine number: 014
Model: THV-2025 SH-Z
Country of manufacture: Made in Turkey
β€ Flavoring device features:
Ideal and precise flavor distribution for a consistent taste throughout the product.
Smart industrial design to minimize flavor powder loss.
Easy to adjust and calibrate according to the desired flavor and type.
Durable and efficient for continuous production lines.
Easy to disassemble and clean to ensure continuous quality and cleanliness.
Flavor coating cylinder
The art of professional flavor distribution – slow rotation, perfect coating, and consistent flavor quality in every chip!
The drum seasoner is the final and crucial stage in the chip production line. It is where the chips are coated with their distinctive flavors in a homogeneous and precise manner, ensuring a great taste and professional appearance for the final product.
β€ Detailed Mechanism:
1. β
Rotating Food Drum:
Made entirely of food-grade 304 stainless steel to ensure product hygiene and easy cleaning.
Rotates at a slow, measured speed to ensure optimal flavor distribution without breaking the chips.
2. β
Electronic Speed ββControl:
Equipped with a modern inverter to precisely control the drum's rotation speed according to the type of chip and product sensitivity.
3. β
Advanced Flavor Sprayer:
Equipped with a new, calibrated, American-made flavor sprayer.
Enables a smooth and consistent spray of flavor as the chips rotate within the seasoner.
4. β
Anti-clumping design:
Special protrusions inside the seasoning prevent flavor from clumping or sticking, ensuring even distribution across all chips.
5. β
Chip time control:
The time the chips remain inside the drum can be calibrated and adjusted according to the desired flavor type and coating thickness.
6. β
Impurity ejection mechanism:
Equipped with a special system to eject very small grains or unwanted crumbs during the seasoning process, preserving the quality of the final product.
7. β
Easy movement and cleaning:
Equipped with an elegant chrome cover and sturdy wheels for easy movement and cleaning after use.
β€ Technical Specifications:
Electrical Power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 300 cm
Width: 120 cm
Height: 150 cm
Machine Number: 015
Model: THV-2025 SH-Z
Country of Manufacture: Made in Turkey
β€ Features of the Cylindrical Seasoning Machine:
Optimum flavor coverage to ensure a consistent flavor and perfect texture in every chip.
Smart design prevents flavor powder from clumping and caking inside the cylinder.
High-performance flavor sprayer for uniform spraying without waste.
Extremely easy calibration and cleaning for faster maintenance.
Ideal for all types of chips and crunchy snack products.
Now you have detailed and comprehensive explanations for every part of the Cheetos, Pallet, or Natural Potato Chips production line.
Packing machine conveyor line
Precise and Balanced Conveyance to Maintain Product Quality
The conveyor belt is one of the most important stages of potato chips production. It ensures efficient transfer of the product from the flavoring stage to three packaging machines, while preserving the integrity of the chips through a fully automated and precise distribution system.
Advanced Operation Mechanism
1οΈβ£ Precise Electronic Control System
The product transfer speed is controlled by an electronic control circuit equipped with modern sensors, allowing for balanced product feeding according to the capacity of the packaging machines.
β
Equipped with a reservoir and vibrator to ensure a homogeneous flow of chips without accumulation or jamming.
β
Fully automated to reduce manual intervention and increase production efficiency.
2οΈβ£ Conveyor belt with an advanced design equipped with a Z-shaped PVC belt to facilitate product transfer at an appropriate angle, helping achieve optimal flow without affecting the shape of the chips.
β
Made of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
β
Its design reduces vibration and shock, keeping the product unbroken.
3οΈβ£ Smart Sensors for Improved Performance
It features advanced electronic sensors that automatically adjust the speed and flow of the product, preventing any buildup or congestion in the production line.
β
Ensures even product distribution between the packaging machines for stable and consistent production.
4οΈβ£ Durable and Easy-to-Clean Design
Made entirely of food-grade 304 stainless steel to ensure rust resistance and easy cleaning, with a robust structure to withstand continuous operation in industrial environments.
β
Equipped with sturdy wheels for easy movement and maintenance.
Technical Specifications
β
Material: Made entirely of food-grade 304 stainless steel to ensure the highest levels of hygiene and quality.
β
Electrical Power: 5.25 kW | 380/220 V | 50 Hz.
β
Dimensions:
Length: 10 cm
Width: 90 cm
Height: 380 cm
β
Machine Number: 016
β
Model: THV-2025 PV-Z
β
Country of Manufacture: Turkey
Features of the Feeding Conveyor Line
βοΈ Precise electronic control system with sensors to automatically adjust the product conveying speed.
βοΈ Z-shaped PVC conveyor ensures optimal flow without compromising the quality of the slices.
βοΈ Shock and vibration-resistant design to protect the product from breakage.
βοΈ Tank and vibrator to ensure consistent flow and prevent product accumulation during conveying.
βοΈ Made entirely of food-grade 304 stainless steel for rust resistance and easy cleaning.
βοΈ Equipped with sturdy wheels for easy movement and cleaning, making it ideal for industrial environments.
π‘ The ideal solution for efficient product transfer and ensuring the highest levels of production quality!
3 Continuous Continous System Weight Packaging Machines
Accurate and Speedy Food Packaging with Advanced Systems
The weight packaging machine is designed according to the latest international technologies to ensure high speed, 24-hour operation, and superior accuracy in weighing and packaging. It features advanced drive systems, precise optical sensors, and an integrated electronic control system that ensures high efficiency and consistent production.
Advanced Operation Mechanism:
1οΈβ£ Precise and Flexible Packaging System
Automatic packaging of potato chips, chips, seeds, and nuts.
Relies on an intelligent weighing system to ensure accurate packaging and reduce waste.
2οΈβ£ Advanced Electronic Control for Smooth Operations
Advanced PLC system from Delta for fast response and precise control.
7-inch electronic touch screen from Delta for ease of operation.
Precise OMRON thermal control system allows temperature adjustment from the screen to ensure weld quality.
3οΈβ£ High Performance with Powerful Motors
Equipped with motors and gearboxes to control the conveyor belt and jaws, ensuring stable operation.
A stepper motor for automatic roll holder movement, controlled via a screen.
A stepper motor for roll drawback compensation, with an alarm system when the roll is finished.
4οΈβ£ Safe and durable design
Safety sensors protect the operator from any operational errors.
A comprehensive daily production counter for performance monitoring and effective production tracking.
The entire body is made of 304 food-grade stainless steel to ensure hygiene and product safety.
All parts in contact with the product are made of 304 stainless steel in accordance with food-grade quality standards.
5οΈβ£ Flexible roll usage
Roll width can be customized to suit customer requirements, allowing for the packaging of a variety of products.
Maximum roll length: 320 mm.
An Italian-made roll forming device, easy to replace for increased operational efficiency.
Supports the use of built-in cellophane rolls to ensure tight, high-quality packaging.
6οΈβ£ Additional equipment for increased efficiency
A Z-type PVC conveyor belt with a 304 stainless steel body and an automatic feeding system.
Conveyor belt for finished packages to ensure easy transportation and storage.
Date printer to print product information directly onto the package.
Smart weighing system from HIGH DREAM to ensure high weight accuracy.
Weighing platform made of 304 stainless steel to ensure stability and reliability.
Technical Specifications:
β
Material: Made entirely of food-grade 304 stainless steel to maintain hygiene and quality.
β
Electrical Power: 5.75 kW | 380/220 V | 50 Hz.
β
Dimensions:
Length: 200 cm
Width: 130 cm
Height: 420 cm
π’ Machine Number: 017
β
Model: THV-2025 PV-B
β
Country of Origin: Turkey
Durable design to ensure high performance:
βοΈ High weight accuracy via the intelligent summation system.
βοΈ Comprehensive electronic control for maximum operational efficiency.
βοΈ Integrated safety with safety sensors to protect the operator.
βοΈ Flexibility in using packaging rolls according to customer needs.
βοΈ High-quality European components to ensure machine durability.
Features of the weight packaging machine:
βοΈ High speed and high accuracy in packaging.
βοΈ Advanced PLC electronic control system enables smooth and responsive operation.
βοΈ Durable 304 stainless steel construction materials to ensure hygiene and product safety.
βοΈ Practical and easy-to-maintain design to extend the machine's lifespan.
βοΈ Integrated safety systems to ensure operator safety.
π‘ The ideal solution for filling and packaging food products with utmost efficiency and precision!
Electrical parts and control panels
Schneider breakers
Schneider contactors
Delta control screen
Delta inverters
GAMAK motors
YILMAZ gearboxes
Or as per customer request
Basic information
π§ Cheetos Chips Production Line with Oven and Frying System - Industrial Quality According to International Standards
We present to you the Cheetos Chips Production Line from Al Huda International Company, one of the most powerful food manufacturing solutions that combines oven roasting and oil frying to produce crunchy Cheetos granules with an ideal taste and texture.
This line is characterized by its high capacity for continuous production, while fully complying with food safety and health standards. It is the ideal choice for factories seeking quality and stable performance.
π Line Specifications:
Total Line Length: 42 meters
Approximate Width: 3 meters
Required Area: 400 m²
Product Shape: One specific shape of Cheetos chips
Operating Systems: Convection Oven + Continuous Fryer
βοΈ Features of the Al Huda Cheetos Production Line:
π₯ Dual System: Can operate either in the roasting (oven) system or the frying (oil) system, depending on the desired flavor.
π Continuous and uninterrupted production: from corn feeding to seasoning and packaging.
π§ Automatic cleaning systems: facilitate daily maintenance and maintain the cleanliness of the line.
π οΈ Easy and quick maintenance: intelligent design for quick access to internal components.
π Energy and fuel efficiency with consistent performance and high quality.
π Guarantee and trust – from Al-Huda to you
We at Al-Huda Company bear full responsibility for any defect in specifications or conditions.
The line is tested practically at our factory in Turkey. If it does not meet the agreed specifications, the customer has the right to a full refund – with complete clarity and transparency.
π Turkish production with German technology
π Over 20 years of experience in the food industry
π Holders of international quality certificates
π© Feel free to ask any questions
Our team is always ready to provide information and modifications according to your needs.
π‘οΈ Al-Hoda Company - Your best choice for quality and creativity
Chips types
