Cheetos chips production line, production capacity 200 kg, oven and frying system, equipped with packing and packaging machines

The line consists of the following parts

1_corn mixer
2_The spiral conveyor
3_Extruder
4_Conveyor belt for the product
5_The sieve
6_ Grill oven on hot air
7_Conveyor itinerary
8_Frying pan server
9_Fryers
10_Oil tanks number 2
11_Oil type bottle
12_Cooling route
13_Condiment flavoring device
14_ Flavor dressing cylinder
15_ Packing machines server route
16_Packing and wrapping machines

Corn mixer

Its mission is to mix corn and additional materials such as oil and water, mixer capacity / 400 kg /
Equipped with a standard opening for emptying.
Equipped with a water tank to control the moisture level of the corn with a liquid level indicator.
Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).
Equipped with an opening for cleaning and monitoring and to indicate the level of materials inside it
The mixer basin is equipped with a magnet to remove metal impurities from the corn, if any.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 180 cm
Width 120 cm
Height 230 cm
No. 001
Model THV-2024 SH-Z
Made in Turkey

screw conveyor

Consists of a tank with a capacity of 75 kg, whose task is to receive the flour mixture from the mixer and lift it to the extruder automatically, equipped with protection to prevent the worker's hand from entering the spiral, covered with a metal mesh. The spiral conveyor is equipped with a lower opening for cleaning. Equipped with a magnetic mechanism to extract metal impurities if found inside the flour.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 90 cm
Height 240 cm
No. 002
Model THV-2024 SH-Z
Made in Turkey

Extruder

Production capacity of /200 kg/ per hour
The main carrier is made of thermally coated steel with the latest ovens and equipped with standard steel legs, approximate weight of the extruder /1300/ kg
Fully insulated with an outer layer of food grade stainless steel /304/ for easy cleaning.
The gearbox is made of the finest metals that can withstand the pressure of long working hours, the main gearbox is designed to operate continuously 24 hours.
The spirals are made of the finest metals and treated with the latest thermal furnaces
Equipped with a main spiral to feed the compressor spiral with materials controlled by an inverter
The speed of all extruder motors is controlled electronically by three inverters.
The length of the grain is controlled by an electronic variable speed knife (inverter)
Equipped with a heating device to start work that is electronically controlled by a temperature clock.
The extruder is equipped with an air cooling mechanism
All extruder operations are controlled by a main control panel with a special ventilation system for hot places with wheels for easy movement.
The control panel is tightly insulated to prevent dust penetration.
The control panel is external and independent of the extruder body, equipped with three ventilation filters and three cooling fans.
The control panel is equipped with a classic panel for full control of the line's operation mechanism. The line is programmed to read faults automatically if any.
A program that can be stored automatically is attached to the control panel. A detailed electrical diagram.
Made of stainless steel 304
Electric capacity 380/220VAC 50HZ 22.5 Kw
Length 230 cm
Width 100 cm
Height 220 cm
No. -003
Model THV-2024 SH-Z
Made in Turkey

Product conveyor belt

PVC food grade plastic conveyor line whose function is to receive chips from the cutter and feed them to the fryer.
Equipped with wheels for easy movement and cleaning.
Made of 304 stainless steel
Electricity capacity 380/220VAC 50HZ 1.25 Kw
Length 200 cm
Width 80 cm
Height 170 cm
No. 004
Model THV-2024 SH-Z
Made in Turkey

The sieve

It is a perforated cylinder that allows small chips to pass through the holes of the cylindrical screen. Its function is also to get rid of damaged chips before the product enters the fryer and is collected in a tank under the screen carried by the screen body. It rotates at a speed proportional to the vertical of the fryer's feeding vibrator. Its speed is also controlled automatically.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 170 cm
Width 130 cm
Height 220 cm
No. 005
Model THV-2024 SH-Z
Made in Türkiye

Hot air grill oven

The line is equipped with a drying and roasting oven, hot air system, American model.
Production capacity / 500 / kg / hour with a roasting temperature of up to / ° 300 /
Operates on diesel or LPG natural gas as requested.
The oven is equipped with an automatic cleaning mechanism for the grid holding the chips. The oven is equipped with an inverter for each floor to control the speed and a motor for each floor to control the speed of the grid.
The oven is equipped with two accurate, programmable automatic temperature clocks.
The oven is equipped with two heating chambers that can be disassembled and installed for maintenance work.
The oven is completely insulated with a layer of insulating fiberglass with a thickness of / 12 / cm from all sides. It is equipped with an air distribution mechanism from the top and bottom with a recirculation mechanism from the sides. It is equipped with a hot air pumping fan. It is equipped with an air suction and circulation fan. It is equipped with a special control panel with an independent structure that can be disassembled and installed for easy charging and cleaning work.
Equipped with a touch control screen with an automatic fault reading system via text messages. The rotation of the hot air pumping fans is controlled and circulated by inverter devices.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 10.5 Kw
Length 700 cm
Width 150 cm
Height 220 cm
No. 006
Model THV-2024 SH-Z
Made in Turkey

Chips conveyor belt

Conveyor belt that receives chips from the oven and lifts them to the marinade. Equipped with wheels for easy movement and cleaning.
Conveyor belt made of PVC or food grade plastic
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.25 Kw
Length 200 cm
Width 70 cm
Height 110 cm
No. 007
Model THV-2024 SH-Z
Made in Turkey

frying machine

The fryer is designed to operate 24 hours a day in a well-thought-out engineering way to easily pass the chips inside the fryer. The fryer is a frying pan containing oil. The chips are passed through, dipped and stirred in the oil and transferred to the back of the fryer in a period of time not exceeding 15 seconds so that the chips are cooked. The chips are gradually lifted on a built-in mesh track with a vibrator to remove the oil as a first stage. It is equipped with a fire chamber inside the fryer that is easy to clean and works to heat the oil via a burner that runs on diesel. The fire chamber is completely insulated with a layer of fiberglass with a thickness of / 10 cm / from all directions and the outer body to maintain the safety of the workers and to maintain the stability of the oil temperature at the required degree and to save diesel. Made of 304 stainless steel
Electricity capacity 380/220VAC 50HZ 10.5 Kw
Length 450 cm
Width 130 cm
Height 200 cm
No. 008
Model THV-2024 SH-Z
Made in Turkey

Oil tank

Their mission is to replace the fryer with oil when needed. Each tank has a capacity of 320 liters of oil.

They are designed with double jackets to be filled with water and to maintain the heat and prevent the oil from freezing, especially in winter. They have two heaters for each tank.
The thickness of the tank is 3 MM and the bases are 3 inches thick.
The tank is equipped with two pumps, one to replace the oil and the other to the filter.
The function of the first tank is to automatically feed the fryer with new oil when needed. The function of the second tank is to store the old oil fried in it.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 100 cm
Width 90 cm
Height 140 cm
Number 009
Model THV-2024 SH-Z
Made in Turkey

Oil drying vibrator

Its mission is to dry the oil from the chips. It is a vibrating conveyor line that works in four stages gradually to filter the oil from the chips.
Made of stainless steel 304
Electric capacity 380/220VAC 50Hz 3.75 Kw
Length 270 cm
Width 100 cm
Height 110 cm
No. 010
Model THV-2024 SH-Z
Made in Turkey

Cooling route

Mesh conveyor line whose mission is to cool and relax the chips before entering the flavoring stage and transferring them into the marinade
Made of stainless steel 304
Electric capacity 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 70 cm
Height 100 cm
No. 011
Model THV-2024 SH-Z
Made in Turkey

Flavoring device

It is a tank equipped with a device for mixing and stirring the flavor powder. Equipped with a horizontal screw for feeding. Equipped with an inverter device to control the amount of flavor flowing to the spray vibrator accurately, for adjustment and calibration Equipped with an electronic circuit designed to allow it to distribute the flavor powder perfectly and coat the chips
Made of stainless steel 304
Electricity capacity 380/220VAC 50Hz 3.75 Kw
Length 300 cm
Width 70 cm
Height 100 cm
No. 012
Model THV-2024 SH-Z
Made in Turkey

م

It is a cylinder whose speed is controlled electronically by an inverter. The scales in the seasoning are manufactured to prevent the accumulation and clumping of the flavor and to obtain the best flavoring result by rotating the chips slowly and homogeneously while spraying the flavor. The seasoning can be calibrated to control the time the chips pass through it. The vaccination cylinder is equipped with a mechanism to expel impurities and very small unwanted chips that may have resulted from the rotation.
Made of stainless steel 304
Electricity capacity 380/220VAC 50Hz 3.75 Kw
Length 300 cm
Width 120 cm
Height 150 cm
No. 013
Model THV-2024 SH-Z
Made in Turkey

Packing machine conveyor line

A fully automatic bucket conveyor line whose mission is to receive the product from the flavoring stage and transport it and distribute it regularly to 5 filling and packaging machines.
Conveyor structure+ (STAINLESS STEEL 304)
(PVC letter Z) with a tank, a shaker, a control circuit, and electronic sensors to automatically feed the machine with the product to keep the potato chips from breaking.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 10 cm
Width 100 cm
Height 420 cm
No. 014
Model THV-2024 SH-Z
Made in Türkiye

Continuous gravimetric packaging machines, number 3

It is manufactured using the latest global technologies to meet the needs of customers for driving and monitoring systems and sensors and optical sensors in the manufacture of this machine to provide high speed and continuity of work around the clock.
- A machine for filling and packaging all types of chips - seeds - nuts
- The entire operating system depends on servo motors
- Production capacity according to weight
- Advanced control system with rapid response PLC from DELTA
- 10-inch electronic touch screen from DELTA
- The machine is equipped with a stepper motor to move the roll carrier ladder automatically controlled from the screen
- The machine is equipped with a stepper motor to compensate for the roll pull in addition to alerting the operator about the end of the roll.
- The machine is equipped with safety sensors for the safety of the operator.
- The machine is equipped with a daily and comprehensive production and monitoring counter.
- The type of roll used for the machine (built-in cellophane).
- Conveyor belt for ready-made packages.
- Date printer.
- Smart weight group.
- Platform for installing the weighing device.
Made of stainless steel .304
Electricity capacity 380/220VAC 50HZ 15.25 Kw
Length 230 cm
Width 130 cm
Height 200 cm
No. 015
Model THV-2024 SH-Z
Made in Turkey

Electrical parts and control panels

Schneider breakers

Schneider contactors

Delta control screen

Delta inverters

GAMAK motors

YILMAZ gearboxes

Or as per customer request

Basic information

We, Al-Huda Company, bear full responsibility for any defect in the specifications and conditions, as the line is tested on Al-Huda Company's land, and if it does not suit the customer, the customer has the right to refund the amount paid.
Turkish industry with German technology that extends for more than twenty years.
Our industries have obtained international quality certificates.
Al-Huda is the experience of generations in the world of industry and the creativity of the era and development towards the future.
The line produces more than 30 shapes.
The length of the entire line is 42 meters - width 3 meters.
The line requires an area of ​​400 m².
Do not hesitate to ask for any inquiries.
Al-Huda is your best choice.
To add any modification, please contact us so that we can provide you with full information in detail.