Corn chips production line, production capacity 200 kg, fully automatic, includes three filling and packaging machines, a volumetric system

The line consists of the following parts

1. Corn mixer

2. Spiral conveyor

3. Extruder

4. Product conveyor belt

5. Hot air broiler

6. Flavor mixing tank assembly

7. Flavor pump

8. Seasoning cylinder

9. Line for feeding filling machines

10. Packaging machines

Corn Mixer

Homogeneous and precise mixing of corn to the highest quality standards. The corn mixer is an essential piece of equipment for preparing corn before the manufacturing process. It achieves perfect homogeneity in the corn mixture by adding the precise moisture content, ensuring even distribution and professional preparation of the final product. Advanced Operation Mechanism

1️⃣ Large capacity and high-quality manufacturing materials. Capacity: 400 kg, allowing for efficient processing of large quantities of corn. Material: Made entirely of 2 mm thick food-grade 304 stainless steel, ensuring rust resistance and maintaining product hygiene.

2️⃣ Powerful motor to ensure perfect mixing. Main motor: 5 HP, Turkish-made, ensuring stable performance and high mixing efficiency. A homogeneous mixing mechanism ensures optimal distribution of ingredients within the mixer.

3️⃣ Precise moisture control. Equipped with a built-in water tank, it allows for precise control of the corn moisture content to achieve the desired consistency. A water level indicator helps accurately adjust the quantity during the mixing process.

4️⃣ A high-security worker safety system equipped with mechanical protection (metal mesh) that prevents workers from entering the mixer during operation, ensuring a safe working environment.

5️⃣ A smooth unloading and process control system equipped with a standard unloading port that allows easy product removal without clumping or loss of raw materials. Equipped with a monitoring and cleaning port, this allows for monitoring the mixing process and ensuring the cleanliness of the mixer after each use.

6️⃣ Effective removal of metal impurities: The mixer basin contains a powerful magnet that removes any metal impurities from the corn, ensuring the purity of the final product and preventing unwanted materials from entering subsequent production lines. Technical Specifications: ✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.

✅ Electrical Power: 3.75 kW | 380/220 V | 50 Hz

✅ Dimensions:

Length: 180 cm

Width: 120 cm

Height: 230 cm

✅ Machine Number: 001

✅ Model: THV-2025PV-Z

✅ Country of Manufacture: Turkey – High-quality manufacturing according to European standards. Durable construction and high-efficiency performance.

✔️ 2 mm thick interior design for corrosion resistance and long-lasting durability.

✔️ Smooth discharge system allows easy control of the corn extraction process after mixing.

✔️ High mechanical protection to ensure worker safety during operation.

✔️ Magnets inside the tub to remove any metal impurities that may affect product quality.

✔️ Precise control of corn moisture through a built-in water tank and level indicator.

✔️ Robust and durable design made entirely of food-grade 304 stainless steel to ensure maximum hygiene.

✔️ High-security system with a metal mesh to prevent hand entry during operation.

✔️ Effective removal of metal impurities using the built-in magnet in the tub.

✔️ Easy emptying and cleaning via dedicated holes.

✔️ High-performance motor to ensure optimal mixing efficiency and highest quality.

💡 The perfect solution to ensure homogeneous mixing and professional preparation of corn with the best quality and operational efficiency!

Spiral Conveyor

Precise, efficient, and safe automated material conveying. The spiral conveyor is one of the most important pieces of equipment in production lines. It automatically feeds materials into the extruder in a smooth and efficient manner, ensuring a consistent flow and improving production efficiency with the highest levels of safety and quality. Advanced working mechanism

1️⃣ A spacious tank made of high-quality materials. Capacity: 75 kg, allowing sufficient storage of materials to ensure continuous production without interruption. Material: Made entirely of 2 mm thick food-grade 304 stainless steel, providing high rust resistance and ensuring product hygiene.

2️⃣ Automatic extruder feeding to ensure consistent flow. The conveyor automatically feeds materials into the extruder, reducing the need for manual intervention and ensuring efficient work continuity. A precise spiral design ensures smooth material transfer without clumping or interrupting flow.

3️⃣ A high-security worker safety system equipped with a metal mesh as mechanical protection to prevent the operator's hand from entering the conveyor during operation, providing a safe working environment.

4️⃣ Efficient removal of metal impurities. Equipped with an advanced magnetic mechanism that removes any metal impurities that may be present within the materials, preserving the quality of the final product and protecting the machines from damage.

5️⃣ Easy cleaning and maintenance. Equipped with a dedicated bottom opening for cleaning, facilitating periodic maintenance and removing any material residue inside the tank. Technical Specifications

✅ Material: Made entirely of 304 food-grade stainless steel to ensure the highest standards of hygiene and quality.

✅ Electrical power: 1.25 kW | 380/220 V | 50 Hz.

✅ Dimensions: Length: 300 cm, Width: 90 cm, Height: 250 cm

✅ Machine number: 002

✅ Model: THV-2025PV-Z

✅ Country of origin: Turkey – High-quality manufacturing according to European standards. Robust design and high operating efficiency.

✔ 2 mm thick internal structure for corrosion resistance and long-lasting durability.

✔️ Precise spiral design for uniform material transfer without clumping.

✔️ Easy discharge system via the bottom opening, facilitating maintenance and cleaning.

✔️ High mechanical protection to ensure worker safety during operation.

✔️ Effective removal of metal impurities using the built-in magnet.

✔️ Automatic extruder feeding to ensure consistent flow and improve production efficiency.

✔️ Durable construction made of food-grade 304 stainless steel to maintain hygiene and quality.

✔️ Integrated safety system with metal mesh to prevent accidents during operation.

✔️ Efficient removal of metal impurities using a built-in magnetic system.

✔️ Easy maintenance and cleaning thanks to the dedicated bottom opening.

✔️ Energy-saving design with low power consumption.

💡 The ideal solution for precise and safe material transfer, while achieving the highest standards of quality and operational efficiency!

Extruder

Professional performance for producing the highest-quality puffed grains. The extruder is an essential piece of equipment in the food industry. It produces puffed grains in various shapes using advanced manufacturing techniques, ensuring consistent production with high efficiency and precise control over the shape and size of the final product. Advanced operating mechanism

1️⃣ High production capacity and continuous operating efficiency. Production capacity: ranges from 175-200 kg per hour, depending on the desired grain shape. Designed for 24-hour continuous operation thanks to a heavy-duty gearbox made from the finest metals according to American Extrusion standards.

2️⃣ Robust structure to ensure durability and sustainability. The main carrier is made of steel heat-coated using the latest furnaces to protect it from corrosion and shock. It is fully insulated with a layer of 304 food-grade stainless steel to ensure easy cleaning and adherence to health standards. Approximate weight: 1300 kg, providing stability and consistency during operation.

3️⃣ Advanced transmission system for higher reliability. The bearings and bearings are Swedish and Japanese-made SKF, ensuring smooth performance and a long operational life. The screws are made of the finest metals and heat-treated using the latest vacuum furnace technology, ensuring they can withstand high temperatures and pressures during operation. Equipped with a main screw that automatically feeds material to the compressor screw via an inverter, allowing precise control of the feeding process.

4️⃣ Integrated electronic control for flexible operation. All extruder motors are electronically controlled via three inverters, ensuring smooth control at various speeds. An electronically variable speed inverter allows for easy adjustment of the grain length according to production needs. Equipped with a start-up heater with precise electronic temperature control.

5️⃣ Dual cooling to maintain stable performance. A water-cooled (closed circuit) system based on the American Extrusion model ensures high cooling efficiency and reduces water consumption. An additional air-cooled system maintains stable temperatures during continuous operation.

6️⃣ Smart control panel for efficient process monitoring. An independent main control panel made of food-grade 304 stainless steel, equipped with a special ventilation system for hot areas. It is equipped with 3 ventilation filters and 3 cooling fans to ensure stable performance in harsh industrial environments. The control panel is tightly insulated to prevent dust ingress, ensuring clean and stable operation. It is equipped with a classic panel for full control of the operating mechanism, with an advanced software system capable of automatically reading faults and alerting when any malfunction occurs. Automatic storage of operating data is possible, with a detailed electrical diagram included for easy maintenance and inspection. Technical Specifications

✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest standards of quality and hygiene.

✅ Electrical Power: 39.75 kW | 380/220 V | 50 Hz

✅ Dimensions:

Length: 180 cm

Width: 120 cm

Height: 240 cm

✅ Machine Number: 003

✅ Model: THV-2025PV-Z

✅ Country of Origin: Turkey – High industrial quality according to European standards. Durable design and high-efficiency performance.

✔️ Main carrier made of heat-coated steel to withstand harsh operating conditions.

✔️ Automatic feeding system via the main screw, electronically controlled to ensure a consistent flow of material.

✔️ 50 hp (35 kW) compressor screw motor, Italian-made, with copper windings for durability and stable performance.

✔️ Main motor body made of cast iron for increased durability and pressure tolerance.

✔️ Fully electronic speed and length control via advanced inverter devices.

✔️ Dual cooling system (water + air) to maintain constant temperatures during continuous operation.

✔️ Smart, airtight control panel with a special cooling and ventilation system for hot areas.

✔️ Production capacity up to 200 kg/hour with easy grain shape control.

✔️ Powerful, highly efficient motors from trusted international brands.

✔️ Durable, food-grade 304 stainless steel design ensures hygiene and easy cleaning.

✔️ Dual cooling system maintains stable performance and prevents overheating.

✔️ Fully electronically controlled via advanced inverters to ensure precise and smooth operation.

✔️ Advanced control panel capable of reading faults and storing operational data.

✔️ Safe and environmentally friendly design with a closed cooling system to save water.

💡 The ideal solution for producing high-quality puffed grains, with the highest levels of efficiency and consistent performance!

Product Conveyor

Professional Product Transfer Between Manufacturing Stages. Product conveyor belts are essential equipment in production lines, ensuring smooth and safe transfer of materials from the extruder to the oven. Their robust design and advanced features ensure the highest standards of hygiene and efficiency. Advanced Operation Mechanism

1️⃣ Sturdy structure to ensure durability and longevity. Made entirely of 304 food-grade stainless steel, they are highly resistant to rust and easy to clean. They are equipped with sturdy wheels for easy movement and periodic cleaning within the production line.

2️⃣ High-quality food-grade conveyor belt. The conveyor belt is made of PVC or food-grade plastic to ensure hygienic and safe product transfer. The surface has a non-stick texture to prevent material from sticking during transfer, thus preserving product quality.

3️⃣ Integrated cleaning system with dedicated cleaning holes for easy maintenance and preventing residue buildup. They include automatic cleaning brushes that operate continuously to remove any impurities or residual materials during operation.

4️⃣ Highly efficient and economical operation. They consume low energy (1.25 kW), ensuring economical operation without energy waste. Technical Specifications

✅ Material: Made entirely of 304 food-grade stainless steel to ensure hygiene and durability.

✅ Electrical Power: 1.25 kW | 380/220 V | 50 Hz.

✅ Dimensions:

Length: 300 cm

Width: 80 cm

Height: 200 cm

✅ Machine Number: 004

✅ Model: THV-2025PV-Z

✅ Country of Manufacture: Turkey - High industrial quality according to European standards. Product Conveyor Features

✔️ Durable design entirely made of 304 food-grade stainless steel to ensure the highest hygiene standards.

✔️ Smooth and safe transfer of materials from the extruder to the oven without any damage to the product.

✔️ Conveyor belt made of PVC or food-grade plastic to ensure hygienic transportation.

✔️ Built-in automatic cleaning system with cleaning brushes and maintenance holes.

✔️ Wheels for easy movement and cleaning, providing operational flexibility.

✔️ Low energy consumption with high operating efficiency.

💡 The ideal solution for safely and efficiently transporting product within food production lines!

Hot Air Grill Oven

Professional Roasting and Drying Using Hot Air Technology. The hot air roasting oven is one of the latest technologies used in roasting and drying chips. It relies on homogeneous heat distribution, ensuring the production of a final product of optimal quality, with precise humidity and temperature control to adjust the desired texture and taste. Advanced Operation Mechanism

1️⃣ High productivity with precise temperature control. Production capacity reaches 400 kg per hour, making it ideal for large production lines. Temperature can be adjusted up to 300°C depending on the product type and manufacturing requirements. The humidity of the final product can be controlled from 0% to 5% upon request to ensure the ideal texture.

2️⃣ An efficient and energy-saving heating system that runs on diesel or natural gas (LPG) as desired by the customer, ensuring economical and efficient operation. It is equipped with a detachable and integrated heating chamber for easy maintenance, made of 304 chrome and stainless steel to withstand temperatures up to 800°C. The primary burner, Baltur or Riello (Italian - Model 2025), ensures high operating efficiency.

3️⃣ A sturdy structure with optimal thermal insulation, made entirely of 304 food-grade stainless steel to ensure high rust resistance and easy cleaning. The oven is fully insulated with a 15 cm thick layer of fiberglass on all sides to maintain internal heat and reduce energy consumption.

4️⃣ Advanced product conveyor system with automatic cleaning. The conveyor grate is made of 100 cm wide 304 food-grade stainless steel, ensuring even roasting. It is equipped with an automatic conveyor grate cleaning mechanism, maintaining product cleanliness and operating efficiency. The oven is equipped with an LS inverter for precise control of grate speed.

5️⃣ Professional air distribution for even roasting. It is equipped with powerful hot air pumping and circulating fans to ensure optimal heat distribution from the top and bottom with side recirculation. 3 HP hot air pumping fan motor (Italian or Turkish - excellent quality). 3 HP air extraction and circulating fan motor (Italian or Turkish - excellent quality).

6️⃣ Advanced operating and control system. A separate control panel made of 304 food-grade stainless steel, removable and reusable for easy maintenance and transportation. A modern touch screen with a smart fault reading system via text messages to quickly identify and resolve problems. All electrical parts are Schneider (France) and LS (Korea) to ensure high operational reliability. The main gearbox is Italian, and the motors are Italian or Turkish of excellent quality. The rotation of the hot air pumping and circulation fans is electronically controlled via inverters. Technical Specifications

✅ Material: Made entirely of 304 food-grade stainless steel to ensure the highest standards of hygiene and quality.

✅ Electrical Power: 10.5 kW | 380/220 V | 50 Hz

✅ Dimensions:

Length: 600 cm

Width: 150 cm

Height: 220 cm

✅ Machine Number: 005

✅ Model: THV-2025PV-Z

✅ Country of Manufacture: Turkey - High industrial quality according to European standards. Features of the Hot Air Roasting Oven

✔️ High production capacity of up to 400 kg/hour with precise humidity and temperature control.

✔️ Durable design and optimal thermal insulation to maintain internal temperature and reduce energy consumption.

✔️ Integrated heating chamber that can be detached and installed for easy maintenance.

✔️ Advanced air distribution system to ensure even roasting on all sides.

✔️ Conveyor grill made of 304 food-grade stainless steel with an automatic cleaning system.

✔️ Smart touch screen control panel with automatic fault reading system.

✔️ Powerful European-quality motors and fans to ensure continuous production.

💡 The perfect solution for high-quality roasted chips, delicious taste, and perfect texture!

Flavor Cooking Tanks

Precise Flavor Preparation with Indirect Heating Technology. Flavor cooking tanks are designed to ensure the highest quality food flavors are prepared. They rely on an indirect (double jacket) heating system to provide even heating without affecting the flavor composition, enhancing optimal flavor distribution throughout the final product. Advanced Operation Mechanism

1️⃣ Professionally designed indirect heating system. The tank is made with double jacket technology, which allows the surrounding water to be heated instead of directly heating the flavor. This ensures that the flavor is maintained at its optimal quality without burning or changing its composition. It has a heating capacity of approximately 200 liters, making it ideal for large production lines. It is equipped with an indicator to monitor the hot water level inside the tank to ensure proper and continuous operation.

2️⃣ Durable and industrial-grade construction. It is made entirely of food-grade 304 stainless steel, ensuring high rust resistance and ease of cleaning and sterilization. The main chassis is made of heat-coated iron and covered with stainless steel for high durability and added protection. The tanks and pump are mounted on a single chassis for easy installation and maintenance. It is equipped with sturdy wheels for easy movement and cleaning, making it easy to move within production lines.

A precise temperature control system with a digital thermometer continuously reads the hot water temperature inside the tank, ensuring precise control over the heating process. A homogeneous heat distribution system prevents the formation of heat spots within the flavor, ensuring the consistency of the final product. Technical Specifications

✅ Material: Made entirely of 304 food-grade stainless steel to ensure the highest standards of hygiene and quality.

✅ Electrical Power: 3.75 kW | 380/220 V | 50 Hz.

✅ Dimensions:

Length: 200 cm

Width: 120 cm

Height: 170 cm

✅ Machine Number: 006

✅ Model: THV-2025PV-Z

✅ Country of Origin: Turkey - High industrial quality according to European standards. Flavor Cooking Tank Features

✔️ Double-jacket design for indirect heating, preserving flavor quality.

✔️ Made entirely of food-grade 304 stainless steel for rust resistance and easy cleaning.

✔️ Equipped with a hot water level indicator and a thermometer for precise temperature monitoring.

✔️ Sturdy chassis made of heat-coated steel for durability and longevity.

✔️ Equipped with wheels for easy movement and cleaning, making it easy to use on various production lines.

✔️ Large capacity of up to 200 liters, making it ideal for large-scale industrial production.

💡 The perfect solution for preparing flavors with the highest levels of precision and quality!

Flavor coating cylinder

Homogeneous flavoring for optimal taste and quality. The seasoning process is one of the most important stages in chip production, ensuring even flavor distribution across all chips using an advanced flavor spray system and a slow, balanced rotation mechanism that prevents clumping or settling. Advanced Mechanism

1️⃣ Precise Electronic Control System: The rotation speed of the seasoning machine is electronically controlled via an inverter, allowing the time the chips pass through the drum to be adjusted according to the product type. The seasoning machine is calibratable to adjust the flavor level as needed, ensuring consistent results for every batch.

2️⃣ Advanced Flavor Sprayer for optimal coverage. Equipped with a high-precision flavor sprayer (an advanced calibratable American model), it ensures even and precise flavor distribution without waste. The scales inside the drum are designed to prevent flavor clumping, helping achieve even flavoring for every chip.

3️⃣ Impurity ejection mechanism to improve product quality. Equipped with an automatic ejection mechanism for impurities and unwanted small particles, ensuring the final product has the perfect size and texture. The chips rotate slowly while dispersing the flavor, helping to fully cover the chips without breaking them.

4️⃣ Durable and easy-to-clean design. Made entirely of 304 food-grade stainless steel to ensure the highest standards of hygiene and health. Equipped with a chrome cover at the material exit end to protect the product and prevent waste. Equipped with sturdy wheels for easy stirring and cleaning, making it ideal for industrial environments. Technical Specifications

✅ Material: Made entirely of 304 food-grade stainless steel to ensure the highest levels of hygiene and quality.

✅ Power: 3.75 kW | 380/220 V | 50 Hz

✅ Dimensions:

Length: 300 cm

Width: 120 cm

Height: 150 cm

✅ Machine Number: 007

✅ Model: THV-2025PV-Z

✅ Country of Origin: Turkey - High industrial quality according to European standards. Seasoning Features

✔️ Electronic inverter control system to adjust the drum rotation speed.

✔️ Advanced American flavor sprayer for optimal flavor distribution.

✔️ Internal design with scales to prevent flavor clumping and ensure consistent flavoring.

✔️ Automatic ejection mechanism for unwanted impurities and particles.

✔️ Made entirely of 304 food-grade stainless steel for rust resistance and easy cleaning.

✔️ Equipped with sturdy wheels for easy stirring and cleaning.

💡 The perfect solution for consistent flavoring and ensuring high-quality chips!

Flavor Pump

Advanced technology for precise and efficient flavor injection. The flavor pump is one of the most important components of a potato chips production line. It pumps and distributes flavor with extreme precision through an alternating suction and pumping system, helping to conserve flavor consumption and ensure consistent coverage of the final product. Advanced operating mechanism

1️⃣ Alternating suction and pumping technology (an advanced American system). The pump relies on an alternating suction and pumping system, a modern American technology that precisely adjusts flavor flow and reduces waste, resulting in economical flavor consumption with the highest efficiency.

2️⃣ Powerful motor and durable body. Equipped with a durable Encarnage motor, paired with a high-quality European-made aluminum pump, ensuring reliable performance and consistent pumping speed. The pump body is made of solid European aluminum, making it corrosion-resistant and capable of withstanding continuous operation.

3️⃣ Precise electronic control of flavor quantity. The flavor quantity is electronically controlled via an inverter, allowing the pumping rate to be adjusted according to the product type and production needs.

4️⃣ Practical and easy-to-maintain design. The pump is mounted on a support platform made of 304 food-grade stainless steel, providing stability and ease of movement and cleaning. The connection between the motor and pump is via a flexible rubber coupling, facilitating quick maintenance and disassembly. Equipped with a Spanish-made food-grade silicone hose, it ensures safe flavor transfer without compromising quality. The body is equipped with sturdy wheels for easy movement and cleaning, making it ideal for use in industrial production lines. Technical Specifications

✅ Material: Made entirely of 304 food-grade stainless steel to ensure the highest levels of hygiene and quality.

✅ Electrical Power: 1.125 kW | 380/220 V | 50 Hz

✅ Dimensions:

Length: 180 cm

Width: 120 cm

Height: 170 cm

✅ Machine Number: 008

✅ Model: THV-2025PV-Z

✅ Country of Origin: Turkey – High-quality manufacturing according to European standards.

✔️ Advanced American technology to control flavor flow and reduce waste.

✔️ Powerful Encarnage motor and European-made aluminum pump for consistent performance.

✔️ Precise electronic inverter control of flavor injection quantity.

✔️ Practical design with a 304 food-grade stainless steel platform equipped with wheels.

✔️ Easy maintenance thanks to a rubber coupling for easy assembly and removal.

✔️ Equipped with a Spanish food-grade silicone hose for safe flavor transfer.

💡 The perfect solution for efficient flavor injection and ensuring a consistent taste in every chip!

Server Router

Precise and balanced conveying to maintain product quality. The conveyor belt is one of the most important stages of potato chips production, ensuring efficient product transfer from the flavoring stage to three packaging machines, while preserving the integrity of the chips through a fully automated and precise distribution system. Advanced Operation Mechanism

1️⃣ Precise electronic control system. The product transfer speed is controlled by an electronic control circuit equipped with modern sensors, allowing for balanced product feeding according to the capacity of the packaging machines.

✅ Equipped with a reservoir and vibrator to ensure a consistent flow of chips without accumulation or jamming.

✅ Fully automated to reduce manual intervention and increase production efficiency.

2️⃣ Conveyor belt with an advanced design equipped with a Z-shaped PVC belt to facilitate product transfer at an appropriate angle, helping achieve optimal flow without affecting the shape of the chips.

✅ Made of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.

✅ Its design reduces vibration and shock, keeping the product unbroken.

3️⃣ Smart sensors for improved performance. Advanced electronic sensors automatically adjust product speed and flow, preventing any buildup or congestion in the production line.

✅ Ensures even product distribution between packaging machines for stable and consistent production.

4️⃣ Durable and easy-to-clean design. Made entirely of food-grade 304 stainless steel to ensure rust resistance and easy cleaning, with a robust structure to withstand continuous operation in industrial environments.

✅ Equipped with sturdy wheels for easy movement and maintenance. Technical Specifications

✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest levels of hygiene and quality.

✅ Electrical Power: 5.25 kW | 380/220 V | 50 Hz

✅ Dimensions:

Length: 10 cm

Width: 90 cm

Height: 350 cm

✅ Machine Number: 009

✅ Model: THV-2025PV-Z

✅ Country of Manufacture: Turkey Conveyor Line Features

✔️ Precise electronic control system with sensors to automatically adjust the product conveying speed.

✔️ Z-shaped PVC conveyor ensures optimal flow without compromising the quality of the slices.

✔️ Shock and vibration-resistant design to protect the product from breakage.

✔️ Tank and vibrator to ensure consistent flow and prevent product accumulation during conveying.

✔️ Made entirely of food-grade 304 stainless steel for rust resistance and easy cleaning.

✔️ Equipped with sturdy wheels for easy movement and cleaning, making it ideal for industrial environments.

💡 The ideal solution for efficient product transfer and ensuring the highest levels of production quality!

Volumetric Packaging Machine No. 3

Precision and speed in packaging food products with advanced systems. The volumetric packaging machine is designed according to the latest global technologies to ensure high efficiency, 24-hour continuous operation, and superior packaging accuracy. It relies on an advanced volumetric filling system that ensures smooth performance and consistent production, making it the ideal solution for packaging chips, seeds, and nuts. Advanced Operation Mechanism:

1️⃣ Precise and Flexible Filling System

✔️ Automatic filling and packaging of all types of chips, seeds, and nuts using a skimming system.

✔️ Relies on a volumetric filling system to ensure uniform product distribution within the package.

2️⃣ Advanced Electronic Control for Smooth Operations

✔️ Advanced PLC control system from Delta for rapid response and precise control.

✔️ 7-inch electronic touch screen from Delta for easy operation and adjustment of settings.

✔️ Precise OMRON thermal control system allows temperature adjustment from the screen to ensure weld quality.

3️⃣ High Performance with Powerful Motors

✔️ The entire operating system relies on Turkish-made motors and gearboxes to ensure efficient operation.

✔️ A 0.75 KW motor controls the scraping, and a 0.75 KW motor controls the jaws to ensure stable and smooth operation.

✔️ A stepper motor for automatic roll holder movement, controlled via a touch screen.

✔️ A stepper motor compensates for roll pull, with an end-of-roll alert system to ensure continuous operation.

4️⃣ Safe and Durable Design

✔️ Integrated safety sensors protect the operator from any operational errors.

✔️ A comprehensive daily production counter to monitor performance and track production effectively.

✔️ The exterior is made entirely of food-grade 304 stainless steel to ensure hygiene and product safety.

✔️ All parts in contact with the product are made of food-grade 304 stainless steel in compliance with food-grade quality standards.

5️⃣ Flexibility in Roll Usage

✔️ Roll width: 180 mm to 480 mm to meet different needs.

✔️ Maximum roll length: 320 mm to increase operating efficiency.

✔️ Italian-made roll forming device, easy to change according to customer needs.

✔️ Supports the use of a built-in cellophane roll to ensure tight, high-quality packaging.

6️⃣ Additional Equipment to Increase Efficiency

✔️ Automatic feeding system ensures smooth product flow to the packaging machine.

✔️ Date printer to print product information directly onto the package.

✔️ Electronic production counter to monitor performance and ensure the required production is achieved. Technical Specifications:

✅ Material: Made entirely of food-grade 304 stainless steel to maintain hygiene and quality.

✅ Electrical Power: 3.75 kW | 380/220 V | 50 Hz

✅ Dimensions:

✔️ Length: 300 cm

✔️ Width: 120 cm

✔️ Height: 280 cm

✅ Machine Number: 010

✅ Model: THV-2025PV-Z

✅ Country of Origin: Turkey. Robust design to ensure high performance:

✔️ High-precision packaging with a skimming system to ensure uniform product distribution.

✔️ Comprehensive electronic control for maximum operational efficiency.

✔️ Integrated safety with safety sensors to protect the operator.

✔️ Flexibility in using packaging rolls according to customer needs.

✔️ High-quality European and Turkish components to ensure machine durability. Volumetric packaging machine features:

✔️ Production speed of up to 50-70 packs per minute.

✔️ Advanced PLC electronic control system for smooth and responsive operation.

✔️ Durable 304 stainless steel construction to ensure hygiene and product safety.

✔️ Practical and easy-to-maintain design to extend the machine's lifespan.

✔️ Integrated safety systems to ensure operator safety during operation.

💡 The ideal solution for efficient and precise food packaging!

Electrical parts and control panels

Schneider breakers

Schneider contactors

Delta control panel

Delta inverters

Gamak motors

Yilmaz gearboxes

Or as per customer request

Basic information

🌽 Fully Automatic Corn Chips Production Line – 200 kg/h Capacity Advanced industrial technology for producing the highest quality golden puffed chips… without touching them!

🔹 Overview: This industrial line is an ideal choice for factories seeking to produce corn chips (puffed) with high efficiency and consistent quality. The line is designed to operate fully automatically without manual intervention, from material mixing to final packaging, ensuring a healthy and smooth production environment.

🔧 Line Components and Features:

1️⃣ Constant Production Capacity:

✔️ Produces 200 kg of corn chips per hour continuously.

✔️ Ideal for launching a successful and advanced industrial project.

2️⃣ Shape Variety:

✔️ Produces more than 30 different chip shapes (stars, fingers, rings, balls, and more).

✔️ Quickly switch between shapes depending on the type of mold inside the extruder.

3️⃣ Fully Automatic System:

✔️ No manual intervention is required during the production stages.

✔️ From mixing, to steaming, to expanding, seasoning, and then filling... everything is automated.

4️⃣ 3 Volumetric Filling and Packaging Machines:

✔️ Each machine operates independently and precisely, with a filling speed of up to 60 sachets per minute.

✔️ Suitable for 15g/30g/50g bags or as required.

✔️ Professional heat sealing system with the highest quality standards.

5️⃣ Easy to Operate:

✔️ Thanks to an intelligent control panel, the line can be operated by just one operator.

✔️ No advanced technical skills required.

6️⃣ High-Quality Manufacturing:

✔️ All line parts are made of heat- and rust-resistant 304 food-grade stainless steel.

✔️ Robust and durable design ensures long-lasting operation.

📏 Line Technical Specifications: Production Capacity: 200 kg/hour Line Length: 27 meters Required Width: 4 meters Electrical Power: 85 kW Required Operational Area: 300 square meters

🎯 Why Choose This Line from Al-Huda Company?

✅ Fully Automatic - No Manual Touch

✅ Diverse Production in Attractive Shapes

✅ European Manufacturing Quality - Professional Turkish Industry

✅ Low Consumption - High Performance

✅ Full Technical Support from Al-Huda Company During Installation and Operation. Al-Huda Company - 20 Years of Experience in Designing and Manufacturing Chip and Snack Production Lines. Our Products Are Certified International Quality... And We Create Success for You Step by Step