Corn chips production line, production capacity 200 kg, fully automatic, includes three filling and packaging machines, a volumetric system
We, Al-Huda Company, bear full responsibility for any defect in the specifications and conditions, as the line is tested on Al-Huda Company's land, and if it does not suit the customer, the customer has the right to refund the amount paid. Turkish industry with German technology that extends for more than twenty years. Our industries have obtained international quality certificates. Al-Huda is the experience of generations in the world of industry and the creativity of the era and development towards the future. The line produces more than 30 shapes. The length of the entire line is 27 meters - width 3 meters. The line requires an area of 300 m². Do not hesitate to ask for any inquiries. Al-Huda is your best choice. To add any modification, please contact us so that we can provide you with full information in detail.
Corn chips production line parts
1_corn mixer
2_The spiral conveyor
3_Extruder
4_Conveyor belt for the product
5_ Grill oven on hot air
6_Flavor mixing tanks
7_Flavor pump
8_The spiced flavoring cylinder
9_A line that becomes a server for packing machines
10_Packing and wrapping machines
Corn mixer
Its mission is to mix corn and additional materials such as oil and water. The mixer capacity is 400 kg
Equipped with a standard opening for emptying
Equipped with a water tank to control the moisture level of corn with a level indicator
Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).
Equipped with an opening for cleaning, monitoring, and indicating the level of materials inside.
The mixer basin is equipped with a magnet to remove mineral impurities from the corn, if any.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Height 180 cm
Width 120 cm
Height 230 cm
No. 001
Model THV-2024PV-Z
Turkish industry.
Screw conveyor
Consists of a tank capacity of 75 kg.
Equipped with a bottom hole for cleaning. It feeds materials to the extruder automatically. Equipped with mechanical protection to prevent the worker’s hand from entering the mixer (metal mesh).
Equipped with a magnetic mechanism to pull out metal impurities inside the corn, if any.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 90 cm
Height 250 cm
No. 002
Model THV-2024PV-Z
Turkish industry.
Extruder
Its mission is to blow and form chips as desired.
Production capacity ranges from 175 to 200 kg per hour, depending on the shape of the required grain.
The gearbox is made of the finest metals that can withstand the pressure of long working hours.
The main gearbox is designed to operate 24 hours a day.
The bearings are Swedish and Japanese made, SKF.
The spirals are made of the finest metals and processed with the latest thermal furnaces. It is equipped with a main screw to feed the compressor screw with materials and is controlled by an inverter.
The speed of all extruder engines is controlled electronically by three inverters.
The grain length is controlled by an electronically variable speed knife (inverter).
Equipped with an electronically controlled heating device to start work, and a temperature clock
The extruder is equipped with a water-cooling mechanism.
The extruder is equipped with an air-cooling mechanism.
All extruder operations are controlled via a main control panel with a special ventilation system for hot places.
The control panel is tightly insulated to prevent dust from entering.
The control panel is external, independent of the extruder structure, and is equipped with ventilation filters.
The control panel is equipped with a classic panel for complete control over the line’s operating mechanism, and the line has been programmed to automatically read faults, if any.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 39.75 Kw
Height 180 cm
Width 120 cm
Height 240 cm
No. 003
Model THV-2024PV-Z
Turkish industry.
Conveyor belt for the product
Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy moving and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven.
Equipped with cleaning holes.
Equipped with automatic cleaning brushes.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 80 cm
Height 200 cm
No. 004
Model THV-2024PV-Z
Turkish industry.
Hot air grill oven
The line is equipped with a drying and roasting oven with an American model hot air system
Production capacity: 500 kg per hour, with a roasting temperature of up to 300°
It runs on diesel or LPG natural gas upon request.
The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips. The oven is also equipped with an inverter device for each floor to control the speed and a motor for each floor to control the speed of the grid.
The oven is equipped with two accurate and automatically programmable temperature clocks.
The oven is equipped with two heating chambers that can be removed and installed for maintenance.
The oven was completely insulated with a layer of insulating fiberglass 12 cm thick on all sides. It is equipped with an air distribution mechanism from the top and bottom with a recirculation mechanism from the sides. It is equipped with a fan for pumping hot air and a second fan to draw and circulate the air. It is equipped with a special control panel with an independent structure that can be easily removed and installed. Shipping and cleaning work.
Equipped with a touch screen control with an automatic fault reading system via text messages. The rotation of the hot air pumping fans is controlled by inverter devices.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 10.5 Kw
Length 700 cm
Width 150 cm
Height 220 cm
No. 005
Model THV-2024PV-Z
Turkish industry.
Two flavor mixer tanks
Their mission is to mix the flavor with the oil. The capacity of the mixer is 200 litres. It is made in a double-jacket shape for indirect heating. The flavor mixers are connected to the pump on a single chassis made of thermally coated iron and covered with stainless steel, equipped with wheels for easy movement and cleaning.
It is equipped with a temperature clock to monitor the temperature of hot water in the mixers. It is equipped with an indicator to indicate the level of hot water inside it.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 200 cm
Width 120 cm
Height 170 cm
No. 006
Model THV-2024PV-Z
Turkish industry.
Flavor coating cylinder
It is a rotating cylinder whose speed is controlled electronically via an inverter. It is equipped with an advanced calibrated American model flavor sprayer. The seasoning is provided with a cover from the material exit end and wheels for easy moving and cleaning. The scales in the seasoning are manufactured to prevent the accumulation of flavor conglomerates and to obtain the best flavoring result. Through the process of rotating the chips in a slow and homogeneous manner while spraying the flavor and seasoning, it can be calibrated to control the time the chips pass through it. The inoculation cylinder is equipped with a mechanism to expel impurities and very small, unwanted chips that may have resulted from the rotation.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 300 cm
Width 120 cm
Height 150 cm
No. 007
Model THV-2024PV-Z
Turkish industry
Flavor pump
The pump body is made of solid European aluminum. The pump is installed on a carrier platform made of food grade stainless steel / 304 / equipped with wheels. The alternating suction and pumping system (an American technology to save bait consumption) is a cranking motor connected to a solid aluminum pump.
Easy to maintain and clean, equipped with a food grade silicone hose.
The amount of flavor or taste is controlled precisely electronically via an inverter device.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.125 Kw
Height 80 cm
Width 50 cm
Height 70 cm
No. 008
Model THV-2024PV-Z
Turkish industry.
Belt conveyor server
A fully automatic bucket conveyor line whose mission is to receive the product from the flavoring stage and transport it and distribute it regularly to the three packaging machines. The conveyor belt structure (Z-shaped PVC) with a tank, a shaker, a control circuit, and electronic sensors to feed the machine with the product automatically to keep the potato chips from breaking.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 5.25 Kw
Length 10 cm
Width 90 cm
Height 350 cm
No. 009
Model THV-2024PV-Z
Turkish industry.
Volumetric packaging machine number 3
A filling and packaging machine for all types of chips, seeds, and nuts using the volumetric system.
The entire working system depends on motors and servos
Production capacity: 60–75 minute packages
Advanced PLC control system with quick response
The machine is equipped with a stepper motor to move the roller carrier ladder automatically, controlled from the screen.
The machine is equipped with safety sensors for the safety of the operator.
The machine is equipped with a comprehensive daily production and monitoring counter.
Italian model roll forming device according to customer request - easy to replace
Type of roller used for the machine (embedded cellophane)
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Height 180 cm
Width 120 cm
Height 300 cm
No. 010
Model THV-2024PV-Z
Turkish industry.
Electrical parts and control panels
Schneider brand cutters
Schneider brand contactors
delta control screen
delta inverters
Engines company GAMAK
YILMAZ gearboxes
Or according to the customer's request
