Corn chips production line, production capacity 200 kg, fully automatic, includes three filling and packaging machines, a volumetric system
Corn Chips Production Line – The Perfect Solution for Making High-Quality Crisps The corn chips production line is one of the latest industrial technologies used in the corn chips industry, as it converts corn flour into crispy and delicious chips using integrated processes that include mixing, extrusion, shaping, drying, or roasting, seasoning, and packaging. This line is characterized by its high efficiency and high productivity, making it the ideal choice for factories wishing to produce high-quality corn chips according to international standards. Components of the production line: 1. Raw material mixing unit – mixes corn flour with water and other ingredients to reach the ideal dough consistency. 2. Extruder – relies on high pressure and heat to shape the dough and convert it into different shapes of chips according to the customer’s request 3. Shaping and cutting device – cuts the dough into the required sizes and shapes before the drying stage. 4. Hot air dryer – removes excess moisture from the product before frying or roasting to ensure ideal crispness. 5. Oven can get excellent crunchiness for a preferred taste for a healthy product with less fat. Final for crispier and healthier chips. 6. Seasoning and seasoning unit - adds different flavors to the product to ensure a delicious and attractive taste according to market desire. 7. Packaging machine - packs chips in airtight bags to maintain their freshness and flavor for as long as possible. Features of the corn chips production line: ✅ High productivity - works with an integrated automatic system to increase efficiency and reduce waste. ✅ Flexibility in production - various shapes and flavors of corn chips can be easily produced. ✅ Accurate quality control - ensures the manufacture of a homogeneous product in terms of texture and taste. ✅ Energy and oil efficiency - designed with modern technologies to save energy and reduce the percentage of oil in the final product. ✅ Advanced and easy-to-operate design - made of high-quality materials according to international health and food standards. The corn chips production line can be used to produce a variety of products, such as: Crispy corn chips Puffed corn chips Crispy snacks with different flavors If you are looking for a complete and high-quality corn chips production line, this line is the perfect choice to meet your production needs with the best standards! ✔️ Turkish industry with German technology - more than 20 years of experience in the food machinery industry ✔️ Production lines with international quality certificates ✔️ Integrated solutions to ensure the success of your project in the field of crisps manufacturing We, Al-Huda Company, bear full responsibility for any defect in the specifications and conditions, as the line is tested on Al-Huda Company's land, and if it does not suit the customer, the customer has the right to recover the amount paid Turkish industry with German technology spanning more than twenty years Our industries have international quality certificates Al-Huda is the experience of generations in the world of industry and the creativity of the era and development towards the future The line produces more than 30 shapes The length of the entire line is 27 meters - width 3 meters The line requires an area of 300 m² Do not hesitate to request any inquiries Al-Huda is your best choice To add any modification, please contact us to provide you with full information in detail.
Corn chips production line parts
1_corn mixer
2_The spiral conveyor
3_Extruder
4_Conveyor belt for the product
5_ Grill oven on hot air
6_Flavor mixing tanks
7_Flavor pump
8_The spiced flavoring cylinder
9_A line that becomes a server for packing machines
10_Packing and wrapping machines
Corn Mixer - THV-2025PV-Z
Homogeneous and accurate mixing of corn with the highest quality standards
The corn mixer is considered one of the essential equipment in preparing corn before the manufacturing stages, as it works to achieve perfect homogeneity in mixing corn with the addition of a precise percentage of moisture, which ensures equal distribution and professional preparation of the final product.
Advanced working mechanism
1️⃣ Large capacity and high-quality manufacturing materials
Capacity: 400 kg, allowing large quantities of corn to be processed with high efficiency.
Material: Made entirely of 304 food grade stainless steel with a thickness of 2 mm, to ensure rust resistance and maintain product cleanliness.
2️⃣ Powerful motor to ensure perfect mixing process
Main motor: 5 horsepower, Turkish made, which ensures stable performance and high mixing efficiency.
Homogeneous mixing mechanism ensures perfect distribution of ingredients inside the mixer.
3️⃣ Precise control of corn moisture
Equipped with a built-in water tank that allows control of the degree of corn moisture to obtain the desired consistency.
Water level indicator helps to adjust the quantity accurately during the mixing process.
4️⃣ High safety system to protect workers
Equipped with mechanical protection (metal mesh) that prevents the worker's hand from entering the mixer during operation, ensuring a safe working environment.
5️⃣ Smooth unloading and control system of the process
Equipped with a standard unloading opening that allows the product to be easily removed without causing clumps or loss of raw materials.
Equipped with a monitoring and cleaning opening, allowing the mixing process to be monitored and ensuring the cleanliness of the mixer after each use.
6️⃣ Effective removal of metal impurities
The mixer basin contains a strong magnet that removes any metal impurities from the corn, ensuring the purity of the final product and preventing unwanted materials from entering the following lines in the production process.
Technical specifications
✅ Material: Made entirely of food grade 304 stainless steel to ensure the highest standards of hygiene and quality.
✅ Electrical power: 3.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 180 cm
Width: 120 cm
Height: 230 cm
✅ Machine number: 001
✅ Model: THV-2025PV-Z
✅ Country of manufacture Turkey - High industrial quality according to European standards.
Durable structure and high efficiency performance
✔️ 2 mm thick internal design for corrosion resistance and long durability.
✔️ Smooth discharge system allows easy control of the corn extraction process after mixing.
✔️ High mechanical protection to ensure worker safety during operation.
✔️ Magnet inside the basin to remove any metal impurities that may affect the quality of the product.
✔️ Precise control of corn moisture through a built-in water tank and level indicator.
✔️ Strong and durable design made entirely of food grade 304 stainless steel to ensure maximum hygiene.
✔️ High safety system with metal mesh that prevents hand entry during operation.
✔️ Effective removal of metal impurities using the magnet built into the basin.
✔️ Easy to empty and clean through the dedicated holes.
✔️ High-performance motor to ensure perfect mixing efficiency and achieve the highest quality.
💡 The perfect solution to ensure homogeneous mixing and professional preparation of corn with the best quality and operational efficiency!
Spiral Conveyor – THV-2025PV-Z
Accurate and efficient automatic conveying of materials
The spiral conveyor is one of the most important equipment in production lines, as it automatically feeds materials to the extruder in a smooth and efficient manner, ensuring a homogeneous flow and improving production efficiency with the highest levels of safety and quality.
Advanced working mechanism
1️⃣ A wide tank made of high-quality materials
Capacity: 75 kg, allowing sufficient storage of materials to ensure the continuation of the production process without stopping.
Material: Made entirely of 304 food grade stainless steel with a thickness of 2 mm, which provides high resistance to rust and ensures product cleanliness.
2️⃣ Automatic feeding of the extruder to ensure regular flow
The conveyor automatically feeds materials to the extruder, reducing the need for manual intervention and ensuring efficient work continuity.
A precise spiral design ensures smooth transfer of materials without clumping or interruption in flow.
3️⃣ High safety system to protect workers
Equipped with a metal mesh as mechanical protection that prevents the worker's hand from entering the conveyor during operation, providing a safe working environment.
4️⃣ Efficient removal of metal impurities
Equipped with an advanced magnetic mechanism that pulls out any metal impurities that may be present inside the materials, which maintains the quality of the final product and protects the machines from damage.
5️⃣ Easy to clean and maintain
Equipped with a dedicated bottom opening for cleaning, which facilitates the periodic maintenance process and removes any material residue inside the tank.
Technical specifications
✅ Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of cleanliness and quality.
✅ Electrical power: 1.25 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 300 cm
Width: 90 cm
Height: 250 cm
✅ Machine number: 002
✅ Model: THV-2025PV-Z
✅ Country of origin Turkey - High industrial quality according to European standards.
Strong design and high operating efficiency
✔️ Internal structure with a thickness of 2 mm to resist corrosion and ensure long endurance.
✔️ Precise spiral design for homogeneous material transfer without clumping.
✔️ Easy discharge system via the bottom opening, facilitating maintenance and cleaning.
✔️ High mechanical protection to ensure worker safety during operation.
✔️ Effective removal of metal impurities using the built-in magnet in the system.
✔️ Automatic feeding of the extruder to ensure regular flow and improve production efficiency.
✔️ Durable structure made of food grade 304 stainless steel to maintain hygiene and quality.
✔️ Integrated safety system with metal mesh to prevent accidents during operation.
✔️ Efficient removal of metal impurities through the built-in magnetic system.
✔️ Easy maintenance and cleaning thanks to the dedicated bottom opening.
✔️ Energy-saving design with low electricity consumption.
💡 The ideal solution for accurate and safe material transfer, while achieving the highest standards of quality and operational efficiency!
Extruder - THV-2025PV-Z
Professional performance for producing puffed grains with the highest quality
The extruder is one of the essential equipment in the food industry, as it produces puffed grains in various shapes using advanced manufacturing techniques, ensuring homogeneous production with high efficiency, with precise control over the shape and size of the final product. Advanced working mechanism
1️⃣ High production capacity and continuous operating efficiency
Production capacity: ranges between 175 - 200 kg per hour depending on the shape of the required grain.
Designed to operate continuously 24 hours thanks to a high-endurance speed box made of the finest metals according to American Extrusion standards.
2️⃣ Durable structure to ensure durability and sustainability
The main carrier is made of thermally coated steel with the latest ovens to protect it from corrosion and shocks.
Fully insulated with a layer of food-grade 304 stainless steel to ensure easy cleaning and adherence to health standards.
Approximate weight: 1300 kg, which gives it stability and stability during operation.
3️⃣ Advanced transmission system for higher reliability
The bearings and bearings are Swedish and Japanese SKF, ensuring smooth performance and long operating life.
The screws are made of the finest metals and are heat treated with the latest vacuum furnace technologies, ensuring they can withstand high temperatures and pressure during operation.
Equipped with a main screw that automatically feeds the compressor screw with materials via an inverter, allowing precise control of the feeding process.
4️⃣ Integrated electronic control for flexible operation
All extruder motors are electronically controlled via 3 inverters, ensuring smooth control of different speeds.
Electronically variable speed knife (inverter) to easily adjust the length of the grain according to production needs.
Equipped with a start-up heating device with precise electronic temperature control.
5️⃣ Dual cooling to maintain stable performance
Water cooling system (closed circuit) according to the American Extrusion model to ensure high cooling efficiency and reduce water consumption.
Additional air cooling system to maintain stable temperatures during continuous operation.
6️⃣ Smart control panel to monitor operations efficiently
Independent main control panel made of 304 food grade stainless steel, equipped with a special ventilation system for hot places.
Equipped with 3 ventilation filters and 3 cooling fans to ensure stable performance in harsh industrial environments.
The control panel is tightly insulated to prevent dust from entering, ensuring clean and stable operation.
Equipped with a classic panel for full control of the operating mechanism, with an advanced software system capable of automatically reading faults and alerting when any malfunction occurs.
The ability to store operating data automatically, with a detailed electrical diagram attached to ensure easy maintenance and inspection.
Technical specifications
✅ Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of quality and cleanliness.
✅ Electrical power: 39.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 180 cm
Width: 120 cm
Height: 240 cm
✅ Machine No.: 003
✅ Model: THV-2025PV-Z
✅ Country of Origin Turkey - High industrial quality according to European standards.
Durable design and high efficiency performance
✔️ Main carrier made of thermally coated steel to withstand harsh operating conditions.
✔️ Automatic feeding system via electronically controlled main screw to ensure homogeneous material flow.
✔️ 50 HP (35 kW) compressor screw motor made in Italy with copper coils to ensure durability and stable performance.
✔️ Main motor body made of font to increase durability and pressure tolerance.
✔️ Fully electronic control of speed and length via advanced inverter devices.
✔️ Dual cooling system (water + air) to maintain constant temperatures during continuous operation.
✔️ Smart, tightly insulated control panel with a special cooling and ventilation system for hot places.
✔️ Production capacity up to 200 kg/hour with the ability to easily control the grain shape.
✔️ Powerful and highly efficient motors from trusted global brands.
✔️ Durable design made of 304 food grade stainless steel to ensure cleanliness and easy cleaning.
✔️ Dual cooling system maintains stable performance and prevents overheating.
✔️ Fully electronic control via advanced inverters to ensure accurate and smooth operation.
✔️ Advanced control panel capable of reading faults and storing operational data.
✔️ Safe and environmentally friendly design with a closed cooling system to save water consumption.
💡 The ideal solution for producing high-quality puffed grains, with the highest levels of efficiency and continuous performance!
Product Conveyor – THV-2025PV-Z
Professional product transfer between manufacturing stages
The product conveyor is considered one of the essential equipment in production lines, as it ensures smooth and safe transfer of materials from the extruder to the oven thanks to its sturdy design and advanced features that guarantee the highest standards of hygiene and efficiency. Advanced working mechanism
1️⃣ Sturdy structure to ensure durability and sustainability
Made entirely of 304 food grade stainless steel, ensuring high resistance to rust and ease of cleaning.
Equipped with strong wheels to facilitate movement and periodic cleaning within the production line.
2️⃣ High-quality food grade conveyor belt
The conveyor belt is made of PVC or food grade plastic to ensure healthy and safe transfer of the product.
The surface has a non-stick texture to prevent materials from sticking during transportation, which maintains the quality of the product.
3️⃣ Integrated cleaning system
Equipped with dedicated cleaning holes to facilitate periodic maintenance and prevent the accumulation of residues.
It contains automatic cleaning brushes that work continuously to remove any impurities or remaining materials during operation.
4️⃣ Economical operation with high efficiency
It consumes low energy (1.25 kW) which ensures economical operation without wasting energy.
Technical Specifications
✅ Material: Made entirely of 304 food grade stainless steel to ensure hygiene and durability.
✅ Electrical Power: 1.25 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 300 cm
Width: 80 cm
Height: 200 cm
✅ Machine Number: 004
✅ Model: THV-2025PV-Z
✅ Country of Origin Turkey - High industrial quality according to European standards.
Features of the product conveyor belt
✔️ Fully durable design of 304 food grade stainless steel to ensure the highest standards of hygiene.
✔️ Smooth and safe transfer of materials from the extruder to the oven without any damage to the product.
✔️ Conveyor belt made of PVC or food grade plastic to ensure healthy transportation.
✔️ Integrated automatic cleaning system with cleaning brushes and maintenance holes.
✔️ Wheels for easy movement and cleaning, providing flexibility in operation.
✔️ Low energy consumption with high operating efficiency.
💡 The ideal solution for safe and efficient product transfer within food production lines!
Hot Air Grill Oven - THV-2025PV-Z
Professional roasting and drying using hot air technology
The hot air roasting oven is one of the latest technologies used in roasting and drying chips, as it relies on homogeneous heat distribution that ensures the production of a final product with ideal quality, with precise control of humidity and temperature to adjust the texture and taste as requested. Advanced working mechanism
1️⃣ High productivity with precise thermal control
The production capacity reaches 400 kg per hour, making it ideal for large production lines.
The ability to adjust the temperature up to 300°C according to the type of product and manufacturing requirements.
Control the humidity of the final product from 0% to 5% as requested to ensure the ideal texture.
2️⃣ Efficient and energy-saving heating system
It operates on diesel or natural gas (LPG) according to the customer's desire, ensuring economical and efficient operation.
Equipped with a built-in heating chamber that can be disassembled and installed for easy maintenance, made of 304 chrome and solid steel to withstand temperatures up to 800°C.
The main burner is Baltur or Riello (Italian - Model 2025), ensuring high operating efficiency.
3️⃣ Durable structure and perfect thermal insulation
Made entirely of 304 food grade stainless steel to ensure high resistance to rust and easy cleaning.
The oven is completely insulated with a 15 cm thick fiberglass layer on all sides to maintain internal heat and reduce energy consumption.
4️⃣ Advanced product conveyor system with automatic cleaning
The conveyor mesh line is made of 304 food grade stainless steel with a width of 100 cm, ensuring even roasting of the product.
Equipped with an automatic cleaning mechanism for the conveyor mesh, which maintains product cleanliness and operating efficiency.
The oven is equipped with an LS inverter for precise control of the mesh belt speed.
5️⃣ Professional air distribution for homogeneous roasting
Equipped with powerful hot air pumping and circulating fans to ensure ideal heat distribution from the top and bottom with recirculation from the sides.
3 HP hot air pumping fan motor (Italian or Turkish - excellent quality).
3 HP air suction and circulation fan motor (Italian or Turkish - excellent quality).
6️⃣ Advanced operating and control system
Separate control panel made of 304 food grade stainless steel, detachable and reassembled for easy maintenance and transportation.
Modern touch screen control with smart fault reading system via text messages to quickly identify and resolve problems.
All electrical parts are French Schneider and Korean LS to ensure high reliability of operation.
The main gearbox is Italian, and the motors are Italian or Turkish with excellent quality.
The rotation of the hot air pumping and circulation fans is controlled electronically via inverter devices.
Technical specifications
✅ Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of cleanliness and quality.
✅ Electrical power: 10.5 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 600 cm
Width: 150 cm
Height: 220 cm
✅ Machine number: 005
✅ Model: THV-2025PV-Z
✅ Country of manufacture Turkey - High industrial quality according to European standards.
Features of the hot air grill oven
✔️ High productivity up to 400 kg/hour with precise control of humidity and temperature.
✔️ Durable design and ideal thermal insulation to maintain internal heat and reduce energy consumption.
✔️ Integrated heating chamber that can be disassembled and installed for easy maintenance.
✔️ Advanced air distribution system to ensure homogeneous roasting from all sides.
✔️ Conveyor grill made of 304 food grade stainless steel with automatic cleaning system.
✔️ Smart touch control screen with automatic fault reading system.
✔️ Powerful European quality motors and fans to ensure continuous production.
💡 The perfect solution for high quality, delicious taste and perfect texture roasted chips!
Flavor Cooking Tanks - THV-2025PV-Z
Precise Flavor Preparation with Indirect Heating Technology
The flavor cooking tanks are designed to ensure that food flavors are prepared to the highest quality standards, as they rely on an indirect heating system (double jacket) to provide even heating without affecting the flavor composition, which enhances the flavor distribution ideally to the final product.
Advanced working mechanism
1️⃣ Professional design for the indirect heating system
The tank is made with double jacket technology, which allows the water surrounding the tank to be heated instead of heating the flavor directly, ensuring that the flavor is maintained at its ideal quality without being exposed to burning or changing the composition.
Equipped with a heating capacity of up to approximately 200 liters, making it ideal for large production lines.
Equipped with an indicator to monitor the hot water level inside the tank to ensure proper and continuous operation.
2️⃣ Durable and industrial-resistant structure
Made entirely of food-grade 304 stainless steel, which ensures high resistance to rust and ease of cleaning and sterilization.
The main chassis is made of heat-coated iron and covered with stainless steel to ensure high durability and additional protection.
The tanks and pump are mounted on one chassis for easy installation and maintenance.
Equipped with strong wheels for easy movement and cleaning, making it easy to move within production lines.
3️⃣ Precise temperature control system
Equipped with a digital thermometer to continuously read the temperature of hot water inside the tank, ensuring precise control of the heating process.
A homogeneous heat distribution system prevents the formation of heat spots within the flavor, ensuring the homogeneity of the final product.
Technical specifications
✅ Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of hygiene and quality.
✅ Electric power: 3.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 200 cm
Width: 120 cm
Height: 170 cm
✅ Machine number: 006
✅ Model: THV-2025PV-Z
✅ Country of origin Turkey - High industrial quality according to European standards.
Flavor cooking tanks features
✔️ Double jacket design for indirect heating, which maintains the quality of the flavor.
✔️ Made entirely of food grade 304 stainless steel for rust resistance and easy cleaning.
✔️ Equipped with a hot water level indicator and a thermometer to accurately monitor the temperature.
✔️ Strong chassis made of heat-coated iron to ensure durability and sustainability.
✔️ Equipped with wheels for easy movement and cleaning, making it easy to use in various production lines.
✔️ Large capacity of up to 200 liters, making it ideal for mass industrial production.
💡 The perfect solution for preparing flavors with the highest levels of precision and quality!
Flavor coating cylinder
Homogeneous flavoring for the best taste and quality
The seasoning is one of the most important stages in chips production, as it ensures that the flavor is distributed evenly across all the kernels through an advanced flavor spray system and a slow and balanced rotation mechanism that prevents clumping or sedimentation.
Advanced working mechanism
1️⃣ Precise electronic control system
The rotation speed of the seasoning is controlled electronically via an inverter, allowing the duration of the chips’ passage through the cylinder to be adjusted according to the type of product.
The seasoning can be calibrated to adjust the level of flavoring as needed, ensuring consistent results for each batch of production.
2️⃣ Advanced flavor spray for perfect coverage
Equipped with a high-precision flavor spray (advanced calibratable American model), ensuring a homogeneous and accurate distribution of flavor without waste.
The scales inside the cylinder are designed to prevent flavor clumping, helping to achieve an even flavoring process for each chip.
3️⃣ Impurity ejection mechanism and product quality improvement
Equipped with an automatic ejection mechanism for impurities and unwanted small grains, ensuring that the final product has the perfect size and texture.
The chips granules rotate slowly while spraying the flavor, which helps in fully covering the grains without breaking them.
4️⃣ Durable and easy to clean design
Made entirely of 304 food grade stainless steel to ensure the highest standards of hygiene and health.
Equipped with a chrome cover at the end of the material exit to protect the product and prevent waste.
Equipped with strong wheels for easy movement and cleaning, making it ideal for industrial environments.
Technical specifications
✅ Material: Made entirely of 304 food grade stainless steel to ensure the highest levels of hygiene and quality.
✅ Electrical power: 3.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 300 cm
Width: 120 cm
Height: 150 cm
✅ Machine number: 007
✅ Model: THV-2025PV-Z
✅ Country of origin Turkey - High industrial quality according to European standards.
Seasoning features
✔️ Electronic control system via inverter to adjust the rotation speed of the drum.
✔️ Advanced American flavor spray for perfect flavor distribution.
✔️ Internal design with scales prevents flavor clumping and ensures homogeneous flavoring.
✔️ Automatic ejection mechanism for unwanted impurities and small grains.
✔️ Made entirely of 304 food grade stainless steel for rust resistance and easy cleaning.
✔️ Equipped with strong wheels for easy moving and cleaning.
💡 The perfect solution for homogeneous flavoring and ensuring high quality for chips products!
Flavor Pump - THV-2025PV-Z
Advanced technology for pumping flavor with high precision and efficiency
The flavor pump is one of the most important components of the chips production line, as it works to pump and distribute the flavor with extreme precision through the alternating suction and pumping system, which helps in saving flavor consumption and ensuring homogeneous coverage of the final product. Advanced working mechanism
1️⃣ Alternating suction and pumping technology (advanced American system)
The pump relies on the alternating suction and pumping system, which is a modern American technology that works to accurately adjust the flavor flow and reduce waste, leading to economical consumption of flavor with the highest efficiency.
2️⃣ Powerful motor and durable body
Equipped with a durable Encarnage motor, connected to a high-quality European-made aluminum pump, ensuring reliable performance and constant pumping speed.
The pump body is made of solid European aluminum, making it corrosion-resistant and able to withstand continuous operation.
3️⃣ Precise electronic control of the amount of flavor
The amount of flavor pumping is controlled electronically via an inverter, allowing the pumping rate to be adjusted according to the type of product and production needs.
4️⃣ Practical and easy-to-maintain design
The pump is mounted on a carrier platform made of food-grade 304 stainless steel, providing stability and ease of movement and cleaning.
The connection between the motor and the pump is done via a flexible rubber coupling, which facilitates maintenance, disassembly and installation quickly.
Equipped with a Spanish-made food-grade silicone hose, ensuring the safe transfer of flavor without affecting its quality.
The structure is equipped with strong wheels for easy movement and cleaning, making it ideal for use in industrial production lines.
Technical specifications
✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest levels of hygiene and quality.
✅ Electric power: 1.125 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 180 cm
Width: 120 cm
Height: 170 cm
✅ Machine number: 008
✅ Model: THV-2025PV-Z
✅ Country of manufacture Turkey - High industrial quality according to European standards.
✔️ Advanced American technology to control the flow of flavor and reduce waste.
✔️ Powerful encarnag motor and European-made aluminum pump for stable performance.
✔️ Precise electronic control system for the amount of flavor pumped via inverter.
✔️ Practical design with 304 food grade stainless steel platform equipped with wheels.
✔️ Easy to maintain thanks to rubber coupling for easy disassembly and assembly.
✔️ Equipped with a Spanish food silicone hose to transfer flavor safely.
💡 The perfect solution for pumping flavor efficiently and ensuring a consistent taste for every chip!
Server Router - THV-2025PV-Z
Precise and balanced transfer to maintain product quality
The feeding conveyor line is one of the most important stages of chips production, as it ensures the transfer of the product from the flavoring stage to 3 packaging machines with high efficiency, while maintaining the integrity of the slices from breakage through a fully automated and accurate distribution system.
Advanced working mechanism
1️⃣ Precise electronic control system
The speed of transferring the product is controlled via an electronic control circuit equipped with modern sensors, allowing the product to be fed in a balanced manner according to the capacity of the packaging machines.
✅ Equipped with a tank and a shaker to ensure a homogeneous flow of chips without accumulation or jamming.
✅ Works fully automatically to reduce manual intervention and increase production efficiency.
2️⃣ Conveyor belt with an advanced design equipped with a Z-shaped PVC belt to facilitate the transfer of the product at a suitable angle, which helps achieve ideal fluidity without affecting the shape of the slices.
✅ Made of food grade 304 stainless steel to ensure the highest standards of hygiene and quality.
✅ Its design reduces vibrations and shocks, which keeps the product unbroken.
3️⃣ Smart calculations to improve performance
It contains advanced electronic sensors that automatically adjust the speed and flow of the product, preventing any accumulation or congestion in the production line.
✅ Ensures equal distribution of the product between the packaging machines to achieve stable and homogeneous production.
4️⃣ Durable and easy-to-clean design
Made entirely of 304 food grade stainless steel to ensure rust resistance and easy cleaning, with a strong structure to withstand continuous work in industrial environments.
✅ Equipped with strong wheels for easy movement and maintenance.
Technical specifications
✅ Material: Made entirely of 304 food grade stainless steel to ensure the highest levels of hygiene and quality.
✅ Electric power: 5.25 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 10 cm
Width: 90 cm
Height: 350 cm
✅ Machine Number: 009
✅ Model: THV-2025PV-Z
✅ Country of Manufacture: Turkey
Features of the conveyor line
✔️ Precise electronic control system with sensors to automatically adjust the product conveying speed.
✔️ Z-shaped PVC conveyor ensures perfect flow without affecting the quality of the slices.
✔️ Shock and vibration resistant design to keep the product from breaking.
✔️ Tank and vibrator to ensure homogeneous flow and prevent product accumulation during transportation.
✔️ Made entirely of 304 food grade stainless steel for rust resistance and easy cleaning.
✔️ Equipped with strong wheels for easy movement and cleaning, making it ideal for industrial environments.
💡 The perfect solution for efficient product transportation and ensuring the highest levels of quality in production!
Volumetric Packaging Machine No. 3 - THV-2025PV-Z
Accuracy and speed in packaging food products with advanced systems
The volumetric packaging machine is designed according to the latest global technologies to ensure high efficiency, continuous operation around the clock, and high accuracy in packaging. It relies on an advanced volumetric filling system that ensures smooth performance and homogeneous production, making it the ideal solution for packaging chips, seeds, and nuts.
Advanced working mechanism:
1️⃣ Accurate and flexible filling system
✔️ Automatic filling and packaging of all types of chips, seeds, and nuts with a skimming system.
✔️ Relies on a volumetric filling system to ensure homogeneous distribution of the product inside the package.
2️⃣ Advanced electronic control for smooth operations
✔️ Advanced PLC control system from DELTA for quick response and accurate control.
✔️ 7-inch electronic touch screen from DELTA for easy operation and adjustment of settings.
✔️ Precise thermal control system from OMRON allows temperature adjustment from the screen to ensure welding quality.
3️⃣ High performance with powerful motors
✔️ The entire operating system relies on Turkish-made motors and gearboxes to ensure efficient operation.
✔️ 0.75 KW motor to control scraping, and 0.75 KW motor to control jaws to ensure stable and smooth operation.
✔️ Stepper motor to move the roll holder automatically controlled via the screen.
✔️ Stepper motor to compensate for roll pulling with an alert system when the roll is finished to ensure continuity of work.
4️⃣ Safe and durable design
✔️ Integrated safety sensors to protect the operator from any operational errors.
✔️ Daily and comprehensive production counter to monitor performance and track production effectively.
✔️ The external structure is made entirely of 304 food grade stainless steel to ensure hygiene and product safety.
✔️ All parts in contact with the product are made of 304 stainless steel according to food quality standards.
5️⃣ Flexibility in using rolls
✔️ Roll width used: from 180 mm to 480 mm to meet different needs.
✔️ Maximum roll length: 320 mm to increase operating efficiency.
✔️ Italian-made roll forming device, easy to change according to customer needs.
✔️ Supports the use of built-in cellophane roll to ensure tight and high-quality packaging.
6️⃣ Additional equipment to increase efficiency
✔️ Automatic feeding system ensures smooth flow of the product to the packaging machine.
✔️ Date printer to print product information directly on the package.
✔️ Electronic production counter to monitor performance and ensure that the required production is achieved.
Technical specifications:
✅ Material: Made entirely of food grade 304 stainless steel to maintain cleanliness and quality.
✅ Electric power: 3.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
✔️ Length: 300 cm
✔️ Width: 120 cm
✔️ Height: 280 cm
✅ Machine Number: 010
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey
Durable design to ensure high performance:
✔️ High accuracy in filling and packaging with a skimming system to ensure homogeneous distribution of the product.
✔️ Comprehensive electronic control to provide the highest operational efficiency.
✔️ Integrated safety with safety sensors to protect the operator.
✔️ Flexibility in using filling rolls according to customer needs.
✔️ High-quality European and Turkish components to ensure the sustainability of the machine.
Features of the volumetric packaging machine:
✔️ Production speed of up to 50 - 70 packages per minute.
✔️ Advanced PLC electronic control system allows for smooth and responsive operation.
✔️ Durable 304 stainless steel manufacturing materials to ensure hygiene and product safety.
✔️ Practical and easy-to-maintain design to increase the life of the machine.
✔️ Integrated safety systems to ensure the safety of operators during work.
💡 The perfect solution for packing and packaging food products with high efficiency and accuracy!
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