Corn chips production line, production capacity 200 kg, fully automatic, includes three filling and packaging machines, a volumetric system
π½ Fully Automatic Corn Chips Production Line A professional production line designed to produce high-quality, fully automatic corn chips (puffs), suitable for medium and large factories. The line includes all production stages, from mixing and extruding to seasoning and packaging. π§ Basic Line Components: 1. Extruder: Converts the corn mixture into puffed chips using high pressure. 2. Drying and Roasting Oven System: Ensures crunch and texture stability. 3. Flavor Mixing and Distribution Device: Adds flavors such as cheese, ketchup, or barbecue. 4. 3 Automatic Filling and Packaging Machines with Volumetric System: Filling 20g, 30g, and 50g. Fast and Professional Heat Sealing π¦ Production Capacity: 200 kg β Line Features: Fully automatic, requires only simple monitoring. European technology with Turkish manufacturing quality. Easy to operate and clean. Compliant with food quality standards.
The line consists of the following parts
1_corn mixer
2_The spiral conveyor
3_Extruder
4_Conveyor belt for the product
5_ Grill oven on hot air
6_Flavor mixing tanks
7_Flavor pump
8_The spiced flavoring cylinder
9_A line that becomes a server for packing machines
10_Packing and wrapping machines
Corn Mixer
Homogeneous and accurate mixing of corn with the highest quality standards
The corn mixer is considered one of the essential equipment in preparing corn before the manufacturing stages, as it works to achieve perfect homogeneity in mixing corn with the addition of a precise percentage of moisture, which ensures equal distribution and professional preparation of the final product.
Advanced working mechanism
1οΈβ£ Large capacity and high-quality manufacturing materials
Capacity: 400 kg, allowing large quantities of corn to be processed with high efficiency.
Material: Made entirely of 304 food grade stainless steel with a thickness of 2 mm, to ensure rust resistance and maintain product cleanliness.
2οΈβ£ Powerful motor to ensure perfect mixing process
Main motor: 5 horsepower, Turkish made, which ensures stable performance and high mixing efficiency.
Homogeneous mixing mechanism ensures perfect distribution of ingredients inside the mixer.
3οΈβ£ Precise control of corn moisture
Equipped with a built-in water tank that allows control of the degree of corn moisture to obtain the desired consistency.
Water level indicator helps to adjust the quantity accurately during the mixing process.
4οΈβ£ High safety system to protect workers
Equipped with mechanical protection (metal mesh) that prevents the worker's hand from entering the mixer during operation, ensuring a safe working environment.
5οΈβ£ Smooth unloading and control system of the process
Equipped with a standard unloading opening that allows the product to be easily removed without causing clumps or loss of raw materials.
Equipped with a monitoring and cleaning opening, allowing the mixing process to be monitored and ensuring the cleanliness of the mixer after each use.
6οΈβ£ Effective removal of metal impurities
The mixer basin contains a strong magnet that removes any metal impurities from the corn, ensuring the purity of the final product and preventing unwanted materials from entering the following lines in the production process.
Technical specifications
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Material: Made entirely of food grade 304 stainless steel to ensure the highest standards of hygiene and quality.
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Electrical power: 3.75 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 180 cm
Width: 120 cm
Height: 230 cm
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Machine number: 001
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Model: THV-2025PV-Z
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Country of manufacture Turkey - High industrial quality according to European standards.
Durable structure and high efficiency performance
βοΈ 2 mm thick internal design for corrosion resistance and long durability.
βοΈ Smooth discharge system allows easy control of the corn extraction process after mixing.
βοΈ High mechanical protection to ensure worker safety during operation.
βοΈ Magnet inside the basin to remove any metal impurities that may affect the quality of the product.
βοΈ Precise control of corn moisture through a built-in water tank and level indicator.
βοΈ Strong and durable design made entirely of food grade 304 stainless steel to ensure maximum hygiene.
βοΈ High safety system with metal mesh that prevents hand entry during operation.
βοΈ Effective removal of metal impurities using the magnet built into the basin.
βοΈ Easy to empty and clean through the dedicated holes.
βοΈ High-performance motor to ensure perfect mixing efficiency and achieve the highest quality.
π‘ The perfect solution to ensure homogeneous mixing and professional preparation of corn with the best quality and operational efficiency!
Spiral Conveyor
Accurate and efficient automatic conveying of materials
The spiral conveyor is one of the most important equipment in production lines, as it automatically feeds materials to the extruder in a smooth and efficient manner, ensuring a homogeneous flow and improving production efficiency with the highest levels of safety and quality.
Advanced working mechanism
1οΈβ£ A wide tank made of high-quality materials
Capacity: 75 kg, allowing sufficient storage of materials to ensure the continuation of the production process without stopping.
Material: Made entirely of 304 food grade stainless steel with a thickness of 2 mm, which provides high resistance to rust and ensures product cleanliness.
2οΈβ£ Automatic feeding of the extruder to ensure regular flow
The conveyor automatically feeds materials to the extruder, reducing the need for manual intervention and ensuring efficient work continuity.
A precise spiral design ensures smooth transfer of materials without clumping or interruption in flow.
3οΈβ£ High safety system to protect workers
Equipped with a metal mesh as mechanical protection that prevents the worker's hand from entering the conveyor during operation, providing a safe working environment.
4οΈβ£ Efficient removal of metal impurities
Equipped with an advanced magnetic mechanism that pulls out any metal impurities that may be present inside the materials, which maintains the quality of the final product and protects the machines from damage.
5οΈβ£ Easy to clean and maintain
Equipped with a dedicated bottom opening for cleaning, which facilitates the periodic maintenance process and removes any material residue inside the tank.
Technical specifications
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Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of cleanliness and quality.
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Electrical power: 1.25 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 300 cm
Width: 90 cm
Height: 250 cm
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Machine number: 002
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Model: THV-2025PV-Z
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Country of origin Turkey - High industrial quality according to European standards.
Strong design and high operating efficiency
βοΈ Internal structure with a thickness of 2 mm to resist corrosion and ensure long endurance.
βοΈ Precise spiral design for homogeneous material transfer without clumping.
βοΈ Easy discharge system via the bottom opening, facilitating maintenance and cleaning.
βοΈ High mechanical protection to ensure worker safety during operation.
βοΈ Effective removal of metal impurities using the built-in magnet in the system.
βοΈ Automatic feeding of the extruder to ensure regular flow and improve production efficiency.
βοΈ Durable structure made of food grade 304 stainless steel to maintain hygiene and quality.
βοΈ Integrated safety system with metal mesh to prevent accidents during operation.
βοΈ Efficient removal of metal impurities through the built-in magnetic system.
βοΈ Easy maintenance and cleaning thanks to the dedicated bottom opening.
βοΈ Energy-saving design with low electricity consumption.
π‘ The ideal solution for accurate and safe material transfer, while achieving the highest standards of quality and operational efficiency!
Extruder
Professional performance for producing puffed grains with the highest quality
The extruder is one of the essential equipment in the food industry, as it produces puffed grains in various shapes using advanced manufacturing techniques, ensuring homogeneous production with high efficiency, with precise control over the shape and size of the final product. Advanced working mechanism
1οΈβ£ High production capacity and continuous operating efficiency
Production capacity: ranges between 175 - 200 kg per hour depending on the shape of the required grain.
Designed to operate continuously 24 hours thanks to a high-endurance speed box made of the finest metals according to American Extrusion standards.
2οΈβ£ Durable structure to ensure durability and sustainability
The main carrier is made of thermally coated steel with the latest ovens to protect it from corrosion and shocks.
Fully insulated with a layer of food-grade 304 stainless steel to ensure easy cleaning and adherence to health standards.
Approximate weight: 1300 kg, which gives it stability and stability during operation.
3οΈβ£ Advanced transmission system for higher reliability
The bearings and bearings are Swedish and Japanese SKF, ensuring smooth performance and long operating life.
The screws are made of the finest metals and are heat treated with the latest vacuum furnace technologies, ensuring they can withstand high temperatures and pressure during operation.
Equipped with a main screw that automatically feeds the compressor screw with materials via an inverter, allowing precise control of the feeding process.
4οΈβ£ Integrated electronic control for flexible operation
All extruder motors are electronically controlled via 3 inverters, ensuring smooth control of different speeds.
Electronically variable speed knife (inverter) to easily adjust the length of the grain according to production needs.
Equipped with a start-up heating device with precise electronic temperature control.
5οΈβ£ Dual cooling to maintain stable performance
Water cooling system (closed circuit) according to the American Extrusion model to ensure high cooling efficiency and reduce water consumption.
Additional air cooling system to maintain stable temperatures during continuous operation.
6οΈβ£ Smart control panel to monitor operations efficiently
Independent main control panel made of 304 food grade stainless steel, equipped with a special ventilation system for hot places.
Equipped with 3 ventilation filters and 3 cooling fans to ensure stable performance in harsh industrial environments.
The control panel is tightly insulated to prevent dust from entering, ensuring clean and stable operation.
Equipped with a classic panel for full control of the operating mechanism, with an advanced software system capable of automatically reading faults and alerting when any malfunction occurs.
The ability to store operating data automatically, with a detailed electrical diagram attached to ensure easy maintenance and inspection.
Technical specifications
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Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of quality and cleanliness.
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Electrical power: 39.75 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 180 cm
Width: 120 cm
Height: 240 cm
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Machine No.: 003
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Model: THV-2025PV-Z
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Country of Origin Turkey - High industrial quality according to European standards.
Durable design and high efficiency performance
βοΈ Main carrier made of thermally coated steel to withstand harsh operating conditions.
βοΈ Automatic feeding system via electronically controlled main screw to ensure homogeneous material flow.
βοΈ 50 HP (35 kW) compressor screw motor made in Italy with copper coils to ensure durability and stable performance.
βοΈ Main motor body made of font to increase durability and pressure tolerance.
βοΈ Fully electronic control of speed and length via advanced inverter devices.
βοΈ Dual cooling system (water + air) to maintain constant temperatures during continuous operation.
βοΈ Smart, tightly insulated control panel with a special cooling and ventilation system for hot places.
βοΈ Production capacity up to 200 kg/hour with the ability to easily control the grain shape.
βοΈ Powerful and highly efficient motors from trusted global brands.
βοΈ Durable design made of 304 food grade stainless steel to ensure cleanliness and easy cleaning.
βοΈ Dual cooling system maintains stable performance and prevents overheating.
βοΈ Fully electronic control via advanced inverters to ensure accurate and smooth operation.
βοΈ Advanced control panel capable of reading faults and storing operational data.
βοΈ Safe and environmentally friendly design with a closed cooling system to save water consumption.
π‘ The ideal solution for producing high-quality puffed grains, with the highest levels of efficiency and continuous performance!
Product Conveyor
Professional product transfer between manufacturing stages
The product conveyor is considered one of the essential equipment in production lines, as it ensures smooth and safe transfer of materials from the extruder to the oven thanks to its sturdy design and advanced features that guarantee the highest standards of hygiene and efficiency. Advanced working mechanism
1οΈβ£ Sturdy structure to ensure durability and sustainability
Made entirely of 304 food grade stainless steel, ensuring high resistance to rust and ease of cleaning.
Equipped with strong wheels to facilitate movement and periodic cleaning within the production line.
2οΈβ£ High-quality food grade conveyor belt
The conveyor belt is made of PVC or food grade plastic to ensure healthy and safe transfer of the product.
The surface has a non-stick texture to prevent materials from sticking during transportation, which maintains the quality of the product.
3οΈβ£ Integrated cleaning system
Equipped with dedicated cleaning holes to facilitate periodic maintenance and prevent the accumulation of residues.
It contains automatic cleaning brushes that work continuously to remove any impurities or remaining materials during operation.
4οΈβ£ Economical operation with high efficiency
It consumes low energy (1.25 kW) which ensures economical operation without wasting energy.
Technical Specifications
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Material: Made entirely of 304 food grade stainless steel to ensure hygiene and durability.
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Electrical Power: 1.25 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 300 cm
Width: 80 cm
Height: 200 cm
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Machine Number: 004
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Model: THV-2025PV-Z
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Country of Origin Turkey - High industrial quality according to European standards.
Features of the product conveyor belt
βοΈ Fully durable design of 304 food grade stainless steel to ensure the highest standards of hygiene.
βοΈ Smooth and safe transfer of materials from the extruder to the oven without any damage to the product.
βοΈ Conveyor belt made of PVC or food grade plastic to ensure healthy transportation.
βοΈ Integrated automatic cleaning system with cleaning brushes and maintenance holes.
βοΈ Wheels for easy movement and cleaning, providing flexibility in operation.
βοΈ Low energy consumption with high operating efficiency.
π‘ The ideal solution for safe and efficient product transfer within food production lines!
Hot Air Grill Oven
Professional roasting and drying using hot air technology
The hot air roasting oven is one of the latest technologies used in roasting and drying chips, as it relies on homogeneous heat distribution that ensures the production of a final product with ideal quality, with precise control of humidity and temperature to adjust the texture and taste as requested. Advanced working mechanism
1οΈβ£ High productivity with precise thermal control
The production capacity reaches 400 kg per hour, making it ideal for large production lines.
The ability to adjust the temperature up to 300°C according to the type of product and manufacturing requirements.
Control the humidity of the final product from 0% to 5% as requested to ensure the ideal texture.
2οΈβ£ Efficient and energy-saving heating system
It operates on diesel or natural gas (LPG) according to the customer's desire, ensuring economical and efficient operation.
Equipped with a built-in heating chamber that can be disassembled and installed for easy maintenance, made of 304 chrome and solid steel to withstand temperatures up to 800°C.
The main burner is Baltur or Riello (Italian - Model 2025), ensuring high operating efficiency.
3οΈβ£ Durable structure and perfect thermal insulation
Made entirely of 304 food grade stainless steel to ensure high resistance to rust and easy cleaning.
The oven is completely insulated with a 15 cm thick fiberglass layer on all sides to maintain internal heat and reduce energy consumption.
4οΈβ£ Advanced product conveyor system with automatic cleaning
The conveyor mesh line is made of 304 food grade stainless steel with a width of 100 cm, ensuring even roasting of the product.
Equipped with an automatic cleaning mechanism for the conveyor mesh, which maintains product cleanliness and operating efficiency.
The oven is equipped with an LS inverter for precise control of the mesh belt speed.
5οΈβ£ Professional air distribution for homogeneous roasting
Equipped with powerful hot air pumping and circulating fans to ensure ideal heat distribution from the top and bottom with recirculation from the sides.
3 HP hot air pumping fan motor (Italian or Turkish - excellent quality).
3 HP air suction and circulation fan motor (Italian or Turkish - excellent quality).
6οΈβ£ Advanced operating and control system
Separate control panel made of 304 food grade stainless steel, detachable and reassembled for easy maintenance and transportation.
Modern touch screen control with smart fault reading system via text messages to quickly identify and resolve problems.
All electrical parts are French Schneider and Korean LS to ensure high reliability of operation.
The main gearbox is Italian, and the motors are Italian or Turkish with excellent quality.
The rotation of the hot air pumping and circulation fans is controlled electronically via inverter devices.
Technical specifications
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Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of cleanliness and quality.
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Electrical power: 10.5 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 600 cm
Width: 150 cm
Height: 220 cm
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Machine number: 005
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Model: THV-2025PV-Z
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Country of manufacture Turkey - High industrial quality according to European standards.
Features of the hot air grill oven
βοΈ High productivity up to 400 kg/hour with precise control of humidity and temperature.
βοΈ Durable design and ideal thermal insulation to maintain internal heat and reduce energy consumption.
βοΈ Integrated heating chamber that can be disassembled and installed for easy maintenance.
βοΈ Advanced air distribution system to ensure homogeneous roasting from all sides.
βοΈ Conveyor grill made of 304 food grade stainless steel with automatic cleaning system.
βοΈ Smart touch control screen with automatic fault reading system.
βοΈ Powerful European quality motors and fans to ensure continuous production.
π‘ The perfect solution for high quality, delicious taste and perfect texture roasted chips!
Flavor Cooking Tanks
Precise Flavor Preparation with Indirect Heating Technology
The flavor cooking tanks are designed to ensure that food flavors are prepared to the highest quality standards, as they rely on an indirect heating system (double jacket) to provide even heating without affecting the flavor composition, which enhances the flavor distribution ideally to the final product.
Advanced working mechanism
1οΈβ£ Professional design for the indirect heating system
The tank is made with double jacket technology, which allows the water surrounding the tank to be heated instead of heating the flavor directly, ensuring that the flavor is maintained at its ideal quality without being exposed to burning or changing the composition.
Equipped with a heating capacity of up to approximately 200 liters, making it ideal for large production lines.
Equipped with an indicator to monitor the hot water level inside the tank to ensure proper and continuous operation.
2οΈβ£ Durable and industrial-resistant structure
Made entirely of food-grade 304 stainless steel, which ensures high resistance to rust and ease of cleaning and sterilization.
The main chassis is made of heat-coated iron and covered with stainless steel to ensure high durability and additional protection.
The tanks and pump are mounted on one chassis for easy installation and maintenance.
Equipped with strong wheels for easy movement and cleaning, making it easy to move within production lines.
3οΈβ£ Precise temperature control system
Equipped with a digital thermometer to continuously read the temperature of hot water inside the tank, ensuring precise control of the heating process.
A homogeneous heat distribution system prevents the formation of heat spots within the flavor, ensuring the homogeneity of the final product.
Technical specifications
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Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of hygiene and quality.
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Electric power: 3.75 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 200 cm
Width: 120 cm
Height: 170 cm
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Machine number: 006
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Model: THV-2025PV-Z
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Country of origin Turkey - High industrial quality according to European standards.
Flavor cooking tanks features
βοΈ Double jacket design for indirect heating, which maintains the quality of the flavor.
βοΈ Made entirely of food grade 304 stainless steel for rust resistance and easy cleaning.
βοΈ Equipped with a hot water level indicator and a thermometer to accurately monitor the temperature.
βοΈ Strong chassis made of heat-coated iron to ensure durability and sustainability.
βοΈ Equipped with wheels for easy movement and cleaning, making it easy to use in various production lines.
βοΈ Large capacity of up to 200 liters, making it ideal for mass industrial production.
π‘ The perfect solution for preparing flavors with the highest levels of precision and quality!
Flavor coating cylinder
Homogeneous flavoring for the best taste and quality
The seasoning is one of the most important stages in chips production, as it ensures that the flavor is distributed evenly across all the kernels through an advanced flavor spray system and a slow and balanced rotation mechanism that prevents clumping or sedimentation.
Advanced working mechanism
1οΈβ£ Precise electronic control system
The rotation speed of the seasoning is controlled electronically via an inverter, allowing the duration of the chips’ passage through the cylinder to be adjusted according to the type of product.
The seasoning can be calibrated to adjust the level of flavoring as needed, ensuring consistent results for each batch of production.
2οΈβ£ Advanced flavor spray for perfect coverage
Equipped with a high-precision flavor spray (advanced calibratable American model), ensuring a homogeneous and accurate distribution of flavor without waste.
The scales inside the cylinder are designed to prevent flavor clumping, helping to achieve an even flavoring process for each chip.
3οΈβ£ Impurity ejection mechanism and product quality improvement
Equipped with an automatic ejection mechanism for impurities and unwanted small grains, ensuring that the final product has the perfect size and texture.
The chips granules rotate slowly while spraying the flavor, which helps in fully covering the grains without breaking them.
4οΈβ£ Durable and easy to clean design
Made entirely of 304 food grade stainless steel to ensure the highest standards of hygiene and health.
Equipped with a chrome cover at the end of the material exit to protect the product and prevent waste.
Equipped with strong wheels for easy movement and cleaning, making it ideal for industrial environments.
Technical specifications
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Material: Made entirely of 304 food grade stainless steel to ensure the highest levels of hygiene and quality.
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Electrical power: 3.75 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 300 cm
Width: 120 cm
Height: 150 cm
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Machine number: 007
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Model: THV-2025PV-Z
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Country of origin Turkey - High industrial quality according to European standards.
Seasoning features
βοΈ Electronic control system via inverter to adjust the rotation speed of the drum.
βοΈ Advanced American flavor spray for perfect flavor distribution.
βοΈ Internal design with scales prevents flavor clumping and ensures homogeneous flavoring.
βοΈ Automatic ejection mechanism for unwanted impurities and small grains.
βοΈ Made entirely of 304 food grade stainless steel for rust resistance and easy cleaning.
βοΈ Equipped with strong wheels for easy moving and cleaning.
π‘ The perfect solution for homogeneous flavoring and ensuring high quality for chips products!
Flavor Pump
Advanced technology for pumping flavor with high precision and efficiency
The flavor pump is one of the most important components of the chips production line, as it works to pump and distribute the flavor with extreme precision through the alternating suction and pumping system, which helps in saving flavor consumption and ensuring homogeneous coverage of the final product. Advanced working mechanism
1οΈβ£ Alternating suction and pumping technology (advanced American system)
The pump relies on the alternating suction and pumping system, which is a modern American technology that works to accurately adjust the flavor flow and reduce waste, leading to economical consumption of flavor with the highest efficiency.
2οΈβ£ Powerful motor and durable body
Equipped with a durable Encarnage motor, connected to a high-quality European-made aluminum pump, ensuring reliable performance and constant pumping speed.
The pump body is made of solid European aluminum, making it corrosion-resistant and able to withstand continuous operation.
3οΈβ£ Precise electronic control of the amount of flavor
The amount of flavor pumping is controlled electronically via an inverter, allowing the pumping rate to be adjusted according to the type of product and production needs.
4οΈβ£ Practical and easy-to-maintain design
The pump is mounted on a carrier platform made of food-grade 304 stainless steel, providing stability and ease of movement and cleaning.
The connection between the motor and the pump is done via a flexible rubber coupling, which facilitates maintenance, disassembly and installation quickly.
Equipped with a Spanish-made food-grade silicone hose, ensuring the safe transfer of flavor without affecting its quality.
The structure is equipped with strong wheels for easy movement and cleaning, making it ideal for use in industrial production lines.
Technical specifications
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Material: Made entirely of food-grade 304 stainless steel to ensure the highest levels of hygiene and quality.
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Electric power: 1.125 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 180 cm
Width: 120 cm
Height: 170 cm
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Machine number: 008
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Model: THV-2025PV-Z
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Country of manufacture Turkey - High industrial quality according to European standards.
βοΈ Advanced American technology to control the flow of flavor and reduce waste.
βοΈ Powerful encarnag motor and European-made aluminum pump for stable performance.
βοΈ Precise electronic control system for the amount of flavor pumped via inverter.
βοΈ Practical design with 304 food grade stainless steel platform equipped with wheels.
βοΈ Easy to maintain thanks to rubber coupling for easy disassembly and assembly.
βοΈ Equipped with a Spanish food silicone hose to transfer flavor safely.
π‘ The perfect solution for pumping flavor efficiently and ensuring a consistent taste for every chip!
Server Router
Precise and balanced transfer to maintain product quality
The feeding conveyor line is one of the most important stages of chips production, as it ensures the transfer of the product from the flavoring stage to 3 packaging machines with high efficiency, while maintaining the integrity of the slices from breakage through a fully automated and accurate distribution system.
Advanced working mechanism
1οΈβ£ Precise electronic control system
The speed of transferring the product is controlled via an electronic control circuit equipped with modern sensors, allowing the product to be fed in a balanced manner according to the capacity of the packaging machines.
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Equipped with a tank and a shaker to ensure a homogeneous flow of chips without accumulation or jamming.
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Works fully automatically to reduce manual intervention and increase production efficiency.
2οΈβ£ Conveyor belt with an advanced design equipped with a Z-shaped PVC belt to facilitate the transfer of the product at a suitable angle, which helps achieve ideal fluidity without affecting the shape of the slices.
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Made of food grade 304 stainless steel to ensure the highest standards of hygiene and quality.
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Its design reduces vibrations and shocks, which keeps the product unbroken.
3οΈβ£ Smart calculations to improve performance
It contains advanced electronic sensors that automatically adjust the speed and flow of the product, preventing any accumulation or congestion in the production line.
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Ensures equal distribution of the product between the packaging machines to achieve stable and homogeneous production.
4οΈβ£ Durable and easy-to-clean design
Made entirely of 304 food grade stainless steel to ensure rust resistance and easy cleaning, with a strong structure to withstand continuous work in industrial environments.
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Equipped with strong wheels for easy movement and maintenance.
Technical specifications
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Material: Made entirely of 304 food grade stainless steel to ensure the highest levels of hygiene and quality.
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Electric power: 5.25 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 10 cm
Width: 90 cm
Height: 350 cm
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Machine Number: 009
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Model: THV-2025PV-Z
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Country of Manufacture: Turkey
Features of the conveyor line
βοΈ Precise electronic control system with sensors to automatically adjust the product conveying speed.
βοΈ Z-shaped PVC conveyor ensures perfect flow without affecting the quality of the slices.
βοΈ Shock and vibration resistant design to keep the product from breaking.
βοΈ Tank and vibrator to ensure homogeneous flow and prevent product accumulation during transportation.
βοΈ Made entirely of 304 food grade stainless steel for rust resistance and easy cleaning.
βοΈ Equipped with strong wheels for easy movement and cleaning, making it ideal for industrial environments.
π‘ The perfect solution for efficient product transportation and ensuring the highest levels of quality in production!
Volumetric Packaging Machine No. 3
Accuracy and speed in packaging food products with advanced systems
The volumetric packaging machine is designed according to the latest global technologies to ensure high efficiency, continuous operation around the clock, and high accuracy in packaging. It relies on an advanced volumetric filling system that ensures smooth performance and homogeneous production, making it the ideal solution for packaging chips, seeds, and nuts.
Advanced working mechanism:
1οΈβ£ Accurate and flexible filling system
βοΈ Automatic filling and packaging of all types of chips, seeds, and nuts with a skimming system.
βοΈ Relies on a volumetric filling system to ensure homogeneous distribution of the product inside the package.
2οΈβ£ Advanced electronic control for smooth operations
βοΈ Advanced PLC control system from DELTA for quick response and accurate control.
βοΈ 7-inch electronic touch screen from DELTA for easy operation and adjustment of settings.
βοΈ Precise thermal control system from OMRON allows temperature adjustment from the screen to ensure welding quality.
3οΈβ£ High performance with powerful motors
βοΈ The entire operating system relies on Turkish-made motors and gearboxes to ensure efficient operation.
βοΈ 0.75 KW motor to control scraping, and 0.75 KW motor to control jaws to ensure stable and smooth operation.
βοΈ Stepper motor to move the roll holder automatically controlled via the screen.
βοΈ Stepper motor to compensate for roll pulling with an alert system when the roll is finished to ensure continuity of work.
4οΈβ£ Safe and durable design
βοΈ Integrated safety sensors to protect the operator from any operational errors.
βοΈ Daily and comprehensive production counter to monitor performance and track production effectively.
βοΈ The external structure is made entirely of 304 food grade stainless steel to ensure hygiene and product safety.
βοΈ All parts in contact with the product are made of 304 stainless steel according to food quality standards.
5οΈβ£ Flexibility in using rolls
βοΈ Roll width used: from 180 mm to 480 mm to meet different needs.
βοΈ Maximum roll length: 320 mm to increase operating efficiency.
βοΈ Italian-made roll forming device, easy to change according to customer needs.
βοΈ Supports the use of built-in cellophane roll to ensure tight and high-quality packaging.
6οΈβ£ Additional equipment to increase efficiency
βοΈ Automatic feeding system ensures smooth flow of the product to the packaging machine.
βοΈ Date printer to print product information directly on the package.
βοΈ Electronic production counter to monitor performance and ensure that the required production is achieved.
Technical specifications:
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Material: Made entirely of food grade 304 stainless steel to maintain cleanliness and quality.
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Electric power: 3.75 kW | 380/220 V | 50 Hz.
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Dimensions:
βοΈ Length: 300 cm
βοΈ Width: 120 cm
βοΈ Height: 280 cm
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Machine Number: 010
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Model: THV-2025PV-Z
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Country of Origin: Turkey
Durable design to ensure high performance:
βοΈ High accuracy in filling and packaging with a skimming system to ensure homogeneous distribution of the product.
βοΈ Comprehensive electronic control to provide the highest operational efficiency.
βοΈ Integrated safety with safety sensors to protect the operator.
βοΈ Flexibility in using filling rolls according to customer needs.
βοΈ High-quality European and Turkish components to ensure the sustainability of the machine.
Features of the volumetric packaging machine:
βοΈ Production speed of up to 50 - 70 packages per minute.
βοΈ Advanced PLC electronic control system allows for smooth and responsive operation.
βοΈ Durable 304 stainless steel manufacturing materials to ensure hygiene and product safety.
βοΈ Practical and easy-to-maintain design to increase the life of the machine.
βοΈ Integrated safety systems to ensure the safety of operators during work.
π‘ The perfect solution for packing and packaging food products with high efficiency and accuracy!
Electrical parts and control panels
Schneider brand cutters
Schneider brand contactors
delta control screen
delta inverters
Engines company GAMAK
YILMAZ gearboxes
Or according to the customer's request
Basic information
π½ Fully Automatic Corn Chips Production Line – 200 kg/h Capacity
Advanced industrial technology produces the highest quality golden puffed chips… without touching them!
πΉ Overview:
This industrial line is an ideal choice for factories seeking to produce corn chips (puffed) with high efficiency and consistent quality.
The line is designed to operate fully automatically without manual intervention, from material mixing to final packaging, ensuring a healthy and smooth production environment.
π§ Line Components and Features:
1οΈβ£ Constant Production Capacity:
βοΈ Produces 200 kg of corn chips per hour continuously.
βοΈ Ideal for launching a successful and advanced industrial project.
2οΈβ£ Shape Variety:
βοΈ Produces more than 30 different shapes of chips (stars, fingers, rings, balls, and more),
βοΈ Quickly switching between shapes depending on the type of mold inside the extruder.
3οΈβ£ Fully Automatic System:
βοΈ No manual intervention is required during the production stages.
βοΈ From mixing, to steaming, to expanding, seasoning, and then filling... everything is automated.
4οΈβ£ 3 Volumetric Filling and Packaging Machines:
βοΈ Each machine operates independently and precisely, with a filling speed of up to 60 sachets per minute.
βοΈ Suitable for 15g/30g/50g bags or as required.
βοΈ Professional heat sealing system to the highest quality standards.
5οΈβ£ Easy to Operate:
βοΈ Thanks to an intelligent control panel, the line can be operated by just one operator.
βοΈ No advanced technical skills required.
6οΈβ£ High-Quality Manufacturing:
βοΈ All line parts are made of heat- and rust-resistant 304 food-grade stainless steel.
βοΈ Robust and durable design ensures long-lasting operation.
π Line Technical Specifications:
Production Capacity: 200 kg/hour
Line Length: 27 meters
Required Width: 4 meters
Electrical Power: 85 kW
Operational Area Required: 300 square meters
π― Why Choose This Line from Al-Huda Company?
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Fully Automatic - No Manual Touch
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Diverse Production in Attractive Shapes
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European Manufacturing Quality - Professional Turkish Industry
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Low Consumption - High Performance
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Full Technical Support from Al-Huda Company During Installation and Operation
Al-Huda Company - 20 Years of Experience in Designing and Manufacturing Chip and Snack Production Lines
Our Products Hold International Quality Certificates... And We Create Success for You Step by Step
