Fully automated popcorn production line including filling and packaging machines with a production capacity of 150 kg
🎯 Popcorn Production Line - 100% Healthy Popcorn Al-Hoda's popcorn production line is an integrated industrial system that relies on popping corn kernels with hot air without the use of any oil, making the product completely healthy, easy on the stomach, and suitable for clean-eating enthusiasts. The line starts from the corn feeding unit, then passes to the popping chamber, which uses high-temperature hot air to quickly and efficiently pop the kernels. The popcorn is then cooled and packaged or flavored as desired. ✅ Oil-free - 100% healthy ✅ Easy and fully automatic operation ✅ Made of 304 food-grade stainless steel ✅ Turkish technology with German quality ✅ Suitable for small and medium-sized factories 📦 Suitable for commercial production of healthy popcorn in various flavors.
Electrical parts and control panels
Schneider breakers Schneider contactors Delta control screen Delta inverters GAMAK motors YILMAZ gearboxes Or as per customer request
Conveyor belt for the product
Automatic and Safe Conveyance of Raw Corn to the Blasting Head Feeder – Robust Design, Food Safety, and High Operating Efficiency This screw conveyor is used to feed raw corn directly and evenly from the tank to the blasting head feeder in the corn chips production line. The device is designed with a robust industrial structure made entirely of food-grade 304 stainless steel, with built-in protection and impurity removal mechanisms to ensure safe and clean operation. It is equipped with a 100 kg tank with a bottom opening for easy cleaning. It also features a magnetic system to remove metal impurities, as well as a protective net to prevent operators from entering the machine during operation. ⚙️ Working Mechanism: 1️⃣ Feeding Corn to the Conveyor ✓ The conveyor tank is filled with ready-made corn kernels. 2️⃣ Spiral Conveying to the Feeder ✓ The spiral screw pushes the corn evenly toward the blasting head feeder. 3️⃣ Metal Impurity Filtering ✓ Equipped with an industrial magnet to remove any metal impurities present within the material. 4️⃣ Complete worker protection ✔️ Equipped with a protective metal mesh that prevents hands from entering the mechanism during operation. 5️⃣ Easy cleaning ✔️ A dedicated bottom opening for emptying and cleaning the machine after each batch. 📏 Technical Specifications: ✅ Machine Type: Spiral Conveyor for Corn Feeding ✅ Tank Capacity: 100 kg ✅ Manufacturing Material: Food-grade 304 stainless steel ✅ Metal Thickness: 2 mm ✅ Protection System: Safety Metal Mesh + Magnetic System for Removing Impurities ✅ Voltage: 380/220 VAC – 50 Hz ✅ Power: 1.25 kW ✅ Dimensions: ✔️ Length: 300 cm ✔️ Width: 90 cm ✔️ Height: 250 cm ✅ Machine Number: 001 ✅ Model: THV-2025PV-Z ✅ Country of Origin: Turkey 💡 Why is this spiral conveyor an essential component of the production line? ✔️ Because it ensures a consistent and safe feeding of corn to the blasting stage. ✔️ Because it provides complete protection for the operator during operation. ✔️ Because it is made of hygienic, rust-resistant materials and is easy to clean. ✔️ Because it helps improve line efficiency and reduce downtime.
Oven- Blasting head
Popcorn is made and the corn kernels are exploded using hot air, completely without oil. Corn kernel bomber - the oven is an American model and is equipped to operate 24 hours a day. It works on an open circuit system, and the corn is continuously flowed. It is equipped with a grain feeding vibrator in order to control the flow and adjust the calibration. The blast furnace runs on gas or diesel, according to the customer's request, equipped with an Italian burner. The oven is completely insulated with fiberglass to preserve heat. It is equipped with a control panel made of stainless steel with a touch control screen that contains two languages according to the customer’s request. Made of stainless steel 304 Electricity capacity 380/220VAC 50HZ 11.25 Kw Length 300 cm Width 120 cm Height 220 cm No. 002 Model THV-2024 BO-P Turkish industry
The sieve
It is a perforated cylinder that allows non-exploded corn kernels to pass through the holes. The sieve is cylindrical in shape and its function is also to isolate the popcorn kernels and collect them in a tank under the sieve carried by the sieve structure, which rotates at a speed proportional to the verticality of the kiln or blasting. Its speed is also controlled automatically Made of stainless steel 304 Electricity capacity 380/220VAC 50HZ 3.75 Kw Length 200 cm Width 120 cm Height 190 cm No. 003 Model THV-2024 BO-P Turkish industry
Flavor coating cylinder
It is a rotating cylinder. The speed of the seasoning is controlled electronically via an inverter. It is equipped with an advanced calibrated American model flavor spray. The seasoning is provided with a cover from the material exit end and wheels for easy moving and cleaning. The scales in the seasoning are manufactured to prevent the accumulation of flavor conglomerates and to obtain the best results. Flavoring by rotating the chips slowly and evenly while spraying the flavor. The seasoning can be calibrated to control the time the chips pass through it. The inoculation cylinder is equipped with a mechanism to expel impurities and very small, unwanted chips that may have resulted from rotation Made of stainless steel 304 Electricity capacity 380/220VAC 50HZ 3.75 Kw Length 300 cm Width 90 cm Height 150 cm No. 004 Model THV-2024 BO-P Turkish industry
Two flavor mixer tanks
Its mission is to mix flavor with oil. The capacity of the mixer is 200 litres. It is made in a double-jacket shape for indirect heating. The flavor mixers are connected to the pump on a single chassis made of thermally coated iron and covered with stainless steel. It is equipped with wheels for easy movement and cleaning. It is equipped with a temperature clock to monitor the temperature of hot water in the mixers. It is equipped with an indicator to indicate the level of hot water inside it Made of stainless steel 304 Electricity capacity 380/220VAC 50HZ 3.75 Kw Height 150 cm Width 120 cm Height 170 cm No. 005 Model THV-2024 BO-P Turkish industry
Flavor pump
The pump body is made of solid aluminum. The pump is installed on a carrier platform made of food grade stainless steel / 304 / equipped with wheels. The alternating suction and pumping working system (an American technology to save bait consumption) is an acrylic motor Connected to a solid aluminum pump Ease of maintenance and cleaning, equipped with a food-grade silicone hose The amount of flavor or taste is controlled precisely electronically via an inverter device Made of stainless steel 304 Electricity capacity 380/220VAC 50HZ 1.125 Kw Length 80 cm Width 60 cm Height 70 cm No. 006 Model THV-2024 BO-P Turkish industry
Electrical parts and control panels
Schneider breakers Schneider contactors Delta control screen Delta inverters GAMAK motors YILMAZ gearboxes Or as per customer request
