Natural potato chips production line without packaging
Today we present to you a very profitable production project in various cities and countries, but it is considered one of the most distinguished production projects at the present time. This project specifically is a natural potato chips factory. Many investors want to invest their money in food industry projects due to the high demand for it and the ease of distributing it, even if the competition is strong. It is worth noting that the potato chips production project, or potato chips, or natural potatoes, as we call it, is one of the most profitable projects. The demand for this product is large and is not limited to a specific region, but rather there is a high demand for it in various cities, villages and neighborhoods, which means the ease of selling and distributing the product even in the presence of large companies that control a large segment of the market, in addition to clarifying the production stages. We have a final word to address to the investor who wants to invest his money in this project. The investor must be convinced of the importance of studying the project thoroughly from all aspects, even if it costs him a thousand dollars or more. The study provides data closer to reality, and thus the project is based on correct foundations, which means that its chances of success are greater than those projects that are implemented randomly without study or planning. I will also talk to you about the best marketing methods that can achieve your distinguished sales by following them. Follow us The goal of the potato chips factory project The project aims to cover the demand in the target market with products that conform to standard specifications. This is done by relying on a fully automated production line and high-quality work materials. The project owner must set another goal in front of him, which is to control a number of markets within a limited period of time. If the factory has been established and is ready for sale and distribution, there must be a plan and permanent work for geographical expansion through distribution in other markets. Why not, as demand is high and factories are limited. What distinguishes the project is that its customers are many and buy continuously
The line consists of the following parts
1_Cosmetic tank feeder with conveyor belt
2_ Two-stage potato washing machine
3_Conveyor line with the collection basin
4_Potato peeling machine number 2
5_Conveyor belt for potato inspection
6_Conveyor itinerary
7_ Potato sorting shaker
8_Slicer server
9_potato cutting machine
10_Did he withdraw the starch from the planer?
11_ A bottle for drying water and spreading potato slices
12_ Air drying tunnel
13_Continuous frying
14_Oil drying bottle
15_The examination itinerary
16_The god of flavoring and spice
17_Mutabbal flavor cylinder
18_Itinerary for transporting the packaging machinery server
19_Packing and wrapping machines
ASSEMBLY TANK FEEDER WITH CONVEYOR BELT
The moving part of the loader is raised and lowered completely safely by means of four cylinders of a hydraulic pressure system
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Height 180 cm
Width 120 cm
Height 170 cm
No. 001
Model THV-2024PV-B
Turkish industry
Potato washing machine
It works on washing potatoes, where the dust stuck to the potatoes is washed and removed before entering the manufacturing stages
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 5.25 Kw
Length 550 cm
Width 120 cm
Height 180 cm
No. 002
Model THV-2024PV-B
Turkish industry
Conveyor belt line with collecting basin
The task of the sink is to wash the potatoes with water to get rid of the stuck dirt before entering the peeling stage. It is integrated with a flow line whose task is to raise the potatoes to the peeler.
Made from entirely food-grade chromium
Made of food grade stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Height 280 cm
Width 120 cm
Height 260 cm
No. 003
Model THV-2024PV-B
Turkish industry
POTATO PEELING MACHINE 2 PIECES
It peels potatoes before they enter the manufacturing stages. It is a very advanced peeling system that removes only the peels, thus reducing potato waste.
The peeler works with an advanced system with a rotating disc that carries the brush bars and rotates 360 degrees in endless cycles to turn the potatoes, thus peeling and polishing the potatoes.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 10.5 Kw
Length 500 cm
Width 140 cm
Height 250 cm
No. 004
Model THV-2024PV-B
Turkish industry
CONVEYOR BELT FOR CHECKING POTATOES BEFORE THEY ENTER THE CUTTER
He rotates the potato grains to discover the invalid ones.
It is equipped with outlets to isolate unsuitable potatoes so that they are collected in a tank under the conveyor belt
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 2.25 Kw
Length 400 cm
Width 100 cm
Height 160 cm
No. 005
Model THV-2024PV-B
Turkish industry
Conveyor line
Remove the potatoes regularly into the cutting machine, which is equipped with a water basin
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 2.25 Kw
Height 280 cm
Width 120 cm
Height 180 cm
No. 006
Model THV-2024PV-B
Turkish industry
VIBRATING SORTER
A moving conveyor line that operates in four phases gradually
Its mission is to sort the potato grains with a designated path to facilitate the process of feeding the potatoes, prevent them from clumping on top of each other, and prevent random feeding through high-frequency vibration.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 4.5 Kw
Height 230 cm
Width 80 cm
Height 170 cm
No. 007
Model THV-2024PV-B
Turkish industry
Slicer server
Its mission is to feed the cutter regularly and prevent any damage to the cutter caused by random feeding. Here the process of organizing and inserting the potato grains takes place. This part is very important as it unifies the work of the line from beginning to end without any interruption.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.5 Kw
Height 150 cm
Width 50 cm
Height 170 cm
No. 008
Model THV-2024PV-B
Turkish industry
FAM POTATO CUTTING MACHINE
A set for cutting and washing potato slices from starch
The Belgian-made slicer from FAM is distinguished by its cutting quality, as it will not cause damage to the surface of the potatoes and is less wasted.
The slicer produces straight and zigzag slices, has a smooth surface, high cutting speed, is also easy to wash, and is easy to operate, which saves time and money.
The thickness of potato slices can be adjusted
1500 knives for each type comes with the slicer
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.5 Kw
Height 120 cm
Width 100 cm
Height 150 cm
No. 009
Model THV-2024PV-B
Made by FAM company-Belgian
Machine for extracting starch from potato fingers
During which the potato slices are passed after sorting them over high pressure water with air using the Jacuzzi principle in order to remove the starches and sugars from inside the potato slices, in addition to moving the potato slices through a cylindrical tank. At the exit stage, they are washed with high water pressure to ensure the removal of the remaining layers of starch on the potato slices, with the possibility of changing the length of time the potatoes remain in the machine depending on the type of potato and the size of the slices.
The conveyor belt is equipped with a motor whose speed can be controlled via an inverter. The conveyor belt is equipped with a high-pressure air pump and also equipped with a high-pressure water pump for sprayers, which can be calibrated and controlled by pressure and spray direction. The moving part is raised and lowered completely safely by means of four cylinders of oil pressure hydraulic system; The stage of starch removal and processing of potatoes before frying.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 5.25 Kw
Length 600 cm
Width 140 cm
Height 200 cm
No. 010
Model THV-2024PV-B
Turkish industry
VIBRATOR FOR DRYING WATER AND SEPARATING THE SLICES
It uses high frequency vibration to remove excess water from potato chips after boiling, and has a water discharging basin at the bottom, to keep potato chips from sticking together and transfer them uniformly to the next machine at the same time; It features vibrating dewatering and has a wide range of uses and is particularly suitable for handling fragile materials such as potato chips
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 2.25 Kw
Height 170 cm
Width 100 cm
Height 160 cm
No. 011
Model THV-2024PV-B
Turkish industry
Hot air drying tunnel
Potato slices are dried by exposing them to hot air currents in order to remove moisture and water from inside the fingers to ensure high crunchiness, in addition to facilitating the frying process and not dirtying the oil and without gathering lumps. The conveyor belt is equipped with an air heating system using electric heaters equipped with six closed-circuit fans to enhance heat retention, in addition to accelerating the heating process with air pressure.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 9.75 Kw
Length 400 cm
Width 100 cm
Height 160 cm
No. 012
Model THV-2024PV-B
Turkish industry
Continuous fryer
The potato slices enter the oil basin. The oil is heated through the BOILER heat exchanger outside the fryer to maintain the required temperature, and the quality of the oil is preserved from damage. The potatoes are moved inside the fryer with a continuous stirring motion to ensure that the potato slices are completely immersed in the hot oil, and then they are transported on a conveyor belt. The end of the fryer is equipped with a Pid system to ensure heat stability.
The fryer is equipped with a protection system in the event of a malfunction or power outage to enable the potato chips to be removed from the fryer even when there is no electricity, in order to ensure that the chips do not burn inside in the event of any electrical malfunction or defect.
The conveyor belt is equipped with a motor whose speed can be controlled via an inverter.
The fryer is equipped with holes for cleaning and maintenance, and there are drainage holes for damaged oil - oil filter circuit system.
The filtration consists of three stages that continuously filter the oil during frying. It is equipped with a 100,000 liters per hour pump. The fryer is completely insulated with a 12 cm thick layer of fiber on all sides of the fryer basin and the outer body for the safety of the people working and maintaining the temperature.
The oil capacity inside the fryer depends on the production capacity
The moving part of the fryer is raised and lowered completely safely by means of six cylinders oil pressure hydraulic system.
The fryer is designed with two outlets for oil vapor to escape
Oil compensation tanks, double jacket design, 2 pieces
Capacity of 800 liters of clean oil and a tank to recover oil from the fryer core of 800 liters, equipped with heaters to maintain the temperature of the stored oil.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 20.25 Kw
Length 800 cm
Width 150 cm
Height 200 cm
No. 013
Model THV-2024PV-B
Turkish industry
OIL DRYING VIBRATOR
Its mission is to dry and remove oil through high-frequency vibration to efficiently and effectively remove excess oil from fried potato chips. It also works to prevent fried potato chips from sticking to each other and prevent them from breaking. A motor conveyor line works in four stages gradually to filter the oil.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 4.5 Kw
Length 300 cm
Width 100 cm
Height 140 cm
No. 014
Model THV-2024PV-B
Turkish industry
INSPECTION CONVEYOR LINE
Conveyor line - the chips are inspected to ensure the quality of the product and remove the black and unwanted spots before they enter the flavoring and packaging stage
Made of food grade stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.125 Kw
Length 400 cm
Width 100 cm
Height 130 cm
No-015
Model THV-2024PV-B
Turkish industry
Flavoring device - spice
It is a tank equipped with a device for mixing and stirring flavor powder, equipped with a horizontal feeding snail, equipped with an inverter device to control the amount of flavor flowing to the spray vibrator with precise adjustment and calibration, and equipped with an electronic circuit.
It is designed in a way that allows it to perfectly distribute the flavor powder and coat the chips
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 2.25 Kw
Height 140 cm
Width 80 cm
Height 160 cm
No. 016
Model THV-2024PV-B
Turkish industry
Flavor coating cylinder
It is a cylinder made of 304 stainless steels.
The speed of the marinade is controlled electronically via an inverter. It is provided with an advanced, calibrated American-style flavor sprayer. The marinade is provided with a chrome cover on the material exit side and wheels for easy moving and cleaning. The scales in the marinade are manufactured to prevent accumulation. The flavor is agglomerated, and to obtain the best flavoring result, the process of rotating the chips slowly and evenly while spraying the flavour. The seasoning can be calibrated to control the time the chips pass through it. The inoculation cylinder is equipped with a mechanism to expel impurities and very small, unwanted chips that may have resulted from rotation.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 300 cm
Width 120 cm
Height 150 cm
No. 017
Model THV-2024PV-B
Turkish industry
Electrical parts and control panels
Schneider brand cutters
Schneider brand contactors
Delta control screen
Delta inverters
Engines company GAMAK
YILMAZ gearboxes
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