Half-fried potato production line
We offer you a very profitable project in various cities and countries. It is considered one of the most distinguished productive projects at the present time. It is the project of half-fried, frozen, or French fries. What distinguishes this project and makes it very profitable is consumption in different regions by large segments of customers requesting large quantities. This happens in the absence of sufficient local factories capable of covering the volume of local demand. This justifies the high import rates for this product in various Arab markets, noting that imports greatly raise the price of the product in most markets due to the presence of shipping, transportation and customs costs. High shortage in the number of local factories. Weak competition means that we are facing a great investment opportunity under very favorable conditions. The smart one is the one who seizes this opportunity quickly. Below, we will work in detail to clarify all the requirements. I will also talk to you about the best marketing methods that can achieve your distinguished sales by following them. Follow us. What distinguishes the project is that its customers are many and they buy not small quantities on an ongoing basis. More than 80% of the types of restaurants represent basic customers for the project. They consume huge quantities of half-fried potatoes monthly. If we are talking about a small city, you will find that restaurants in it consume tens of tons monthly, and consumption rates reach hundreds of tons in medium and large cities. There is even a huge demand from hypermarkets and supermarkets that sell French products Fries for individuals These customers can also be supplied to them as well as food trading companies so that they supply to their customers in different regions Al-Hoda Company is distinguished by its semi-fried potato production line The line was designed to the highest quality standards to operate 24 hours a day It was developed and equipped with a high-quality starch removal device The fryer was equipped with a boiler heat exchanger to heat the oil indirectly to heat the oil outside the fryer to maintain the quality of the oil from damage and maintain the required temperature stability / The line was developed and equipped with a European cutter from FAM Company to maintain the quality of cutting The line is made entirely of food chrome 304 stainless steel
Basic information
French Fries Production Line
Al Hoda Company provides the latest French Fries production lines with European technology that ensures high quality and high productivity. The line is designed to operate efficiently and achieve the highest standards of hygiene and food safety, making it the ideal choice for factories and investors wishing to produce world-class quality French fries.
Production line stages:
1. Washing and peeling: The potatoes are cleaned and the peel is removed using advanced systems that preserve the quality of the grain.
2. Cutting: Cutting the potatoes into equal fingers of different sizes according to demand.
3. Starch removal and bleaching: Soaking the potatoes and removing excess starch to maintain the distinctive golden color.
4. Drying: Reducing the moisture content to ensure an ideal texture during frying.
5. Initial frying: Partially frying the potatoes in pure oil at a specific temperature to obtain ideal crispness.
6. Cooling and freezing: Cooling the potatoes quickly and then freezing them in ways that preserve the flavor and texture.
7. Packaging: Packaging the product using the latest systems to maintain quality during storage and distribution.
Specifications and Features:
✅ High European Quality: Advanced manufacturing with 304 food grade stainless steel materials to ensure cleanliness and long life of the line.
✅ High Productivity: Available in different production capacities up to 7 tons per hour or more as needed.
✅ Smart operating systems: Fully automatic control with an easy-to-use control panel.
✅ Energy Efficiency: Economical design reduces electricity, oil and water consumption.
✅ Flexibility in production: Ability to adjust the cutting size and frying time according to market requirements.
✅ After-sales service: Installation, training and continuous maintenance to ensure continuous production with the best performance.
Why choose Al-Hoda's semi-fried potato production line?
✔ High reliability and performance with advanced European technologies.
✔ Integrated design ensures continuous operation and reduces breakdowns.
✔ Comprehensive technical support to help customers at all stages of operation and maintenance.
Get Al-Hoda's semi-fried potato production line and start your project with competitive quality that meets market requirements! Contact us now to find out more.
We, Al-Huda Company, bear full responsibility for any defect in the specifications and conditions, as the line is tested on Al-Huda Company's land, and if it does not suit the customer, the customer has the right to refund the amount paid.
Turkish industry with German technology that extends for more than twenty years.
Our industries have international quality certificates.
Al-Huda is the experience of generations in the world of industry and the creativity of the era and development towards the future.
The line produces all sizes according to the customer's desire.
The length of the entire line is 100 meters - width 4 meters, and according to the production capacity, the size of the line comes.
The line requires an area of 500 m².
All production capacities are available.
Do not hesitate to request any inquiries.
Al-Huda is your best choice.
To add any modification, please contact us to provide you with full information in detail.
The line consists of the following parts
1_Automatic feeder
2_Potato washing machine
3_Potato collection basin integrated with conveyor line
4_Steam potato peeling machine Steam peeler
5_Potato collection basin integrated with conveyor line
6_Potato peeling machine with brush system
7_Inspection and monitoring line
8_Potato collection basin and washing them with water
9_Cutter feeder
10_Potato cutting machine
11_Potato fingers collection basin and washing them with water with Jacuzzi system
12_Unwanted fingers sorting machine
13_Starch extraction, sugar adjustment and bleaching machine first stage
14_Starch extraction, sugar adjustment and bleaching machine second stage
15_Water removal shaker drying potato fingers
16_Water drying tunnel for potato fingers
17_Continuous frying machine and its accessories
18_Oil removal shaker from potato fingers
19_Potato fingers inspection line
20_Spiral-shaped conveyor line To cool the potato fingers Brocolink
21_Cooling and shock tunnel 40-
22_Packaging machine
Integrated Conveyor Tank Feeder
🔹 Advanced Design to Ensure Efficiency and Safety
The integrated conveyor tank feeder is an essential equipment in production lines, contributing to the efficient transfer and distribution of materials while ensuring precise movement control and safe lifting.
Advanced Working Mechanism:
1️⃣ Powerful and Safe Hydraulic System
The moving part of the feeder is raised and lowered by four hydraulic pistons, ensuring precise control and smooth movement without vibrations.
Relies on an integrated hydraulic pressure system to ensure safe and stable operation.
2️⃣ Durable Design with International Standards
Made entirely of 304 food grade stainless steel to ensure corrosion resistance and easy cleaning.
A robust structure that withstands harsh operating conditions with a compact design that provides an organized and efficient workspace.
3️⃣ High Operational Efficiency
Equipped with a powerful motor that operates on 380/220 volts | 50 Hz | 3.75 kW to ensure stable performance.
Provides smooth operation thanks to the use of high-quality components that meet the requirements of industrial production.
4️⃣ Practical engineering design
✅ Ideal dimensions for easy installation and integration with production lines:
Length: 180 cm
Width: 120 cm
Height: 170 cm
✅ Machine number: 001
✅ Model: ALEUDA-2024AS-N
✅ Country of origin: Turkey
Why choose this feeder?
✔️ Safe and accurate lifting and lowering thanks to the advanced hydraulic system.
✔️ Durable design and resistant to harsh industrial conditions.
✔️ Made entirely of 304 stainless steel to ensure the highest standards of hygiene and quality.
✔️ High operational efficiency with a powerful motor and low energy consumption.
✔️ Easy maintenance and cleaning to ensure continuous production.
💡 The ideal solution to ensure smooth and efficient production flow!
Potato Washing Machine
The potato washing machine is the first stage in the potato processing process, as it removes dirt and dust to ensure clean, ready-to-process potatoes. It is designed to be the first line of defense in the production process, by washing potatoes using a variable-speed cylindrical screen, which turns the potatoes and immerses them in clean water to remove impurities before they move to the peeling and processing stage.
Technical Specifications:
✅ Material: Made entirely of 304 food-grade stainless steel chrome to ensure the highest standards of hygiene and health.
✅ Wall Thickness:
Front and Back: 12 mm
Sides: 5 mm
✅ Body: 10×10 mm profile
✅ Outer Cover: 3 mm thickness - Made of 304 food-grade stainless steel
✅ Electricity Capacity: 5.25 kW | 380/220 V | 50 Hz
✅ Dimensions:
Length: 600 cm
Width: 150 cm
Height: 270 cm
🔢 Part Number: 002
✅ Model: THV-2024PV-B
✅ Country of Origin: Turkey
💡 The perfect solution for clean and high-quality potatoes before the manufacturing stage!
Conveyor belt with collection basin
The conveyor belt with the collection basin is an essential part of the potato processing process, washing the potatoes with water to remove the stuck dirt as a second stage after the initial washing. This basin ensures that the peeling machine is continuously fed with potatoes without interruption, maintaining smooth operation and efficient operation.
The basin features an integrated conveyor belt, which automatically transfers the potatoes from the basin to the peeling machine, contributing to improving productivity and reducing the need for manual intervention.
Technical Specifications:
✅ Material: Made entirely of food grade 304 chrome stainless steel to ensure the highest standards of hygiene and food safety.
✅ Wall Thickness:
Sides: 5 mm
✅ Body: 8×8 cm profile
✅ Power: 3.75 kW | 380/220 V | 50 Hz
✅ Dimensions:
Length: 350 cm
Width: 100 cm
Height: 370 cm
🔢 Machine Number: 003
✅ Model: THV-2024PV-B
✅ Country of Origin: Turkey
💡 The ideal solution to ensure a continuous flow of potatoes to the peeling machine without interruption, which enhances production efficiency and the quality of the final product.
Steam Boiler – Efficient and Safe Steam Generation System
The steam boiler is a basic unit for generating steam, as it depends in its work on heating water inside a closed vessel using a burning flame inside the tubes, which leads to the production of steam needed for various industrial processes. The heat is distributed evenly inside the boiler, as the water is in the space between the tubes, which ensures efficient operation and continuous steam generation.
Main components of the steam boiler:
✅ Boiler body: The main structure that contains all internal components.
✅ Fuel lighter: Burns fuel (diesel, gas, or other) inside the boiler.
✅ Diesel tank and feed pump: To pump fuel to the combustion chamber.
✅ Water pump: To pump water to the feed pipes inside the boiler.
✅ Liquid float: Automatically controls the water level inside the boiler, as it floats to separate the water when it is low and prevents dry operation.
✅ Pressure gauge: To measure the steam pressure inside the boiler and ensure safe operation.
✅ Water level indicator: Displays the amount of water inside the boiler to monitor operation.
✅ Safety system: It contains a safety file to disconnect the boiler when the pressure exceeds the permissible limit.
✅ Control switches: Includes an emergency stop switch and a switch to disconnect the pipe or vessel when needed.
Safety and operating standards:
The boiler must be operated in a closed, well-ventilated area to ensure safety.
Adhere to the operating and maintenance instructions written on the boiler to avoid risks.
Activate the automatic safety system to prevent any emergency such as overpressure or water shortage.
💡 The ideal solution for generating steam with high efficiency and complete safety, suitable for various industrial applications!
Steam Peeler System
Highly efficient potato peeling using pressurized steam technology
The steam peeling system is one of the most efficient systems for removing the entire potato peel quickly and accurately, ensuring the production of clean potatoes ready for final processing. This technology relies on injecting high-pressure steam (15 bar) into the peeling chamber, which leads to the disintegration of the skin cells and their separation from the potato flesh without the need for chemicals or excessive friction.
Step-by-step steam peeling method:
1. Loading potatoes into the peeling chamber
The potatoes are fed into the 250-liter pressure vessel via the weighing hopper, which ensures a balanced flow of potatoes into the chamber.
2. High-pressure steam injection
Once the chamber is tightly closed, pressurized steam (15 bar) is injected directly into the chamber, allowing the steam to penetrate the outer layer of the potato grains.
3. Peel separation by thermal difference
As a result of the large temperature difference between the steam and the potatoes, a rapid steam explosion occurs that leads to the disintegration and separation of the peel from the pulp without affecting the quality of the potatoes.
The chamber rotates 360 degrees to ensure even steam distribution on all grains.
4. Unloading the potatoes and transferring them to the final cleaning stage
After the peeling process is complete, the pressure vessel is opened and the peeled potatoes are unloaded into the lifting screw, which transfers them to the brush peeling machines, which remove any remnants of the peel to ensure the smoothness of the potato surface.
Technical Specifications:
✅ Material: Made entirely of 304 food grade stainless steel to ensure maximum hygiene and health.
✅ Pressure vessel capacity: 250 liters
✅ Peeling capacity: 3500 kg/hour
✅ Electricity capacity: 5.25 kW | 380/220 V | 50 Hz
✅ Dimensions:
Length: 300 cm
Width: 150 cm
Height: 370 cm
🔢 Machine Number: 005
✅ Model: THV-2024PV-B
✅ Country of Origin: Turkey
Features of Steam Peeling:
✔️ High Speed and Efficiency: Removes the peel in seconds compared to traditional methods.
✔️ Saving in raw material consumption: Only the peel layer is lost without wasting potato flesh.
✔️ Healthy and Environmentally Friendly Process: No chemicals or extra contact required, which maintains the quality of potatoes.
✔️ Continuous Production Without Interruption: The system is designed to operate smoothly and with minimal downtime.
💡 The ideal solution for potato production plants, ensuring quality, speed and efficiency in peeling with minimal waste!
Helical Feeder
Efficient and smooth potato lifting system
The spiral feeder is a basic unit in the potato production line, as it acts as a link between the steam peeling stage and the final cleaning stage. It consists of a basin integrated with a spiral conveyor, whose task is to receive potatoes from the peeling cylinder and lift them efficiently to the brush peeling machine to remove any peel residue.
Mechanism of operation:
1. Receiving potatoes After completing the steam peeling process, the potatoes fall directly into the spiral feeder basin, where they are collected regularly.
2. Lifting potatoes using the spiral conveyor
The spiral conveyor pushes the potatoes upward in a balanced and continuous manner, ensuring a steady flow of potatoes to the next stage without interruption.
3. Discharging potatoes to the peeler
When the potatoes reach the top of the conveyor, they are directly discharged into the brush peeler to complete the process of removing the remaining peel, ensuring perfect cleanliness of the potatoes before entering the final cutting or preparation stages.
Technical specifications:
✅ Material: Made entirely of food grade 304 stainless steel to ensure cleanliness and durability.
✅ Operating mechanism: Spiral conveyor integrated into the receiving tank.
✅ Power: 3.75 kW | 380/220 V | 50 Hz
✅ Dimensions:
Length: 250 cm
Width: 120 cm
Height: 200 cm
🔢 Machine number: 006
✅ Model: THV-2024PV-B
✅ Country of origin: Turkey
Features of the spiral feeder:
✔️ Transfer potatoes smoothly without damage or breakage.
✔️ Completely hygienic design made of 304 food grade stainless steel.
✔️ It works with high efficiency and ensures continuous production without stopping.
✔️ Easy to maintain and clean.
💡 The ideal solution for transferring potatoes from the steam peeling stage to the final cleaning stage efficiently and quickly!
Potato peeling machine
Efficient potato peeling with minimal waste
The potato peeling machine is one of the most important stages in the potato production line, as it removes the peels accurately without affecting the potato flesh, ensuring the lowest possible waste and the best possible quality.
How the machine works:
1. Receiving potatoes after the steam peeling stage
Potatoes enter the machine after being freed from the surface peel using steam, which facilitates the final removal of the remaining peels.
2. Advanced peeling with minimal loss of raw material
The machine operates using an advanced peeling system, ensuring that only the peel is removed without losing a large portion of the potato flesh.
The peeling speed can be controlled via modern speed variators, allowing performance to be adjusted according to the type of potato and production requirements.
3. Easy maintenance and cleaning
The machine is designed to be easily cleaned and washed to maintain the highest standards of hygiene and food safety.
Technical specifications:
✅ Material: Made entirely of food grade 304 stainless steel to ensure hygiene and durability.
✅ Wall thickness: Front and back: 12 mm
Side wall thickness: 5 mm
✅ Body: 10×10 cm profile
✅ Outer shell thickness: 5 mm
✅ Power: 7.5 kW | 380/220 V | 50 Hz
✅ Dimensions:
Length: 250 cm
Width: 130 cm
Height: 210 cm
🔢 Machine number: 007
✅ Model: THV-2024PV-B
✅ Country of origin: Turkey
Features of the potato peeling machine:
✔️ Precise peeling with minimal waste of raw materials.
✔️ Ability to control the speed using modern speed variators.
✔️ Fully hygienic design made of 304 food grade stainless steel.
✔️ Easy to clean and maintain to ensure continuous operation without interruption.
💡 The perfect solution to get clean potatoes ready for final processing with high efficiency and quality!
Potato Pre-Cut Inspection Conveyor
Ensuring the quality of potatoes before they enter the cutting stage
The potato inspection conveyor is an essential part of the potato production line, as it ensures that all grains are inspected before they enter the cutting stage, which helps in excluding unsuitable potatoes and ensuring the quality of the final product.
Mechanism of operation:
1. Regularly transferring potatoes on the conveyor belt
Potato grains are transferred through the belt at a balanced speed to ensure easy manual or automatic inspection.
2. Rotating potatoes to detect unsuitable grains
The belt rotates the potatoes as they move, allowing for easy detection of non-conforming grains.
3. Automatically isolating unsuitable grains
The machine is equipped with special outlets to isolate damaged or non-conforming potatoes, as they are collected in a tank located under the belt without affecting production.
4. Continuous flow of healthy potatoes to the cutting stage
After the inspection is complete, the good potatoes continue on their way to the cutting machine to complete the final processing.
Technical specifications:
✅ Material: Made entirely of food grade 304 stainless steel to ensure cleanliness and safety.
✅ Structure: 10×10 cm profile
✅ Wheel width: 90 cm
✅ Electricity capacity: 2.25 kW | 380/220 V | 50 Hz
✅ Dimensions:
Length: 500 cm
Width: 100 cm
Height: 170 cm
🔢 Machine number: 008
✅ Model: THV-2024PV-B
✅ Country of origin: Turkey
Features of the potato inspection conveyor belt:
✔️ Ensures accurate and fast inspection of potato grains before cutting.
✔️ It has an automatic isolation system for unsuitable grains.
✔️ It is entirely designed from healthy and rust-resistant materials.
✔️ It contributes to improving production quality and reducing waste.
💡 The ideal solution to ensure that high-quality potatoes enter the cutting stage, which enhances production efficiency!
Potato conveyor line to cutting machine
Smooth and efficient transfer of potatoes to the cutting stage
The conveyor belt is an essential element in the potato production line, as it regularly lifts potatoes to the cutting machine to ensure a continuous and smooth flow in the production process. This system features a built-in water basin, which helps wash potatoes during transportation and reduces friction.
Mechanism of operation:
1. Receiving potatoes in the water basin
Potatoes are collected in a built-in water basin before the lifting process begins, which helps remove residual dirt and reduce damage during transportation.
2. Lifting potatoes to the cutting machine
The built-in conveyor that lifts potatoes to the cutting machine operates regularly without interruption, maintaining continuous production.
3. Fully durable and hygienic design
Designed from food grade 304 stainless steel to ensure maximum hygiene and rust resistance, with a strong profile structure that ensures durability and reliable performance.
Technical specifications:
✅ Material: Made entirely of food grade 304 stainless steel to ensure health and quality.
✅ Structure: 4 mm profile
✅ Side wall thickness: 3 mm
✅ Motor: 2 HP
✅ Electric power: 2.25 kW | 380/220 V | 50 Hz
✅ Dimensions:
Length: 300 cm
Width: 100 cm
Height: 200 cm
🔢 Machine number: 009
✅ Model: THV-2024PV-B
✅ Country of origin: Turkey
Features of the conveyor belt:
✔️ It smoothly transports potatoes to the cutting machine without stopping.
✔️ Equipped with a water basin to wash potatoes during transportation.
✔️ Made entirely of food-grade stainless materials to ensure cleanliness and safety.
✔️ It works with high efficiency with a powerful motor to ensure continuity in production.
💡 The ideal solution to maintain the quality of potatoes and transport them safely to the cutting stage!
Vibrating Screen
Precise sorting of potato grains to ensure smooth and regular feeding
The sorting vibrator is an essential component in the potato production line, as it works to separate and sort the grains smoothly within a dedicated path, preventing clumping and ensuring a regular flow of potatoes during the production process. The device relies on high-frequency vibrations to avoid random feeding and achieve maximum efficiency.
Mechanism of operation:
1️⃣ Gradual sorting in four stages
The vibrator operates according to a graduated system to ensure even and organized distribution of potatoes, facilitating subsequent production processes.
2️⃣ Reducing stacking and random feeding
Thanks to high-frequency vibrations, the grains are prevented from stacking on top of each other, maintaining a smooth and continuous flow.
3️⃣ Fully durable and hygienic design
Made entirely of 304 food grade stainless steel to ensure maximum hygiene and quality, with a strong structure to ensure reliable performance and sustainability.
Technical specifications:
✅ Material: Made entirely of 304 food grade stainless steel to ensure health and quality.
✅ Power: 3.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 300 cm
Width: 80 cm
Height: 210 cm
✅ Machine Number: 010
🔢 Model: THV-2024PV-B
✅ Country of Origin: Turkey
Features of the Sorting Vibrator:
✔️ Accurate sorting of potato grains to ensure organized feeding.
✔️ Preventing congestion and random feeding thanks to high frequency vibrations.
✔️ Made entirely of food grade stainless steel to ensure hygiene and safety.
✔️ Works with high efficiency to facilitate continuous production processes.
💡 The ideal solution for sorting potatoes effectively and ensuring smooth flow in the production line!
Sector Server
Regular feeding to ensure stable cutting performance
The cutter feeder is an essential element in the potato production line, as it organizes and inserts the potato grains evenly and regularly inside the cutter, preventing random feeding and ensuring that the machine is not damaged. Thanks to this system, the line's work is unified from start to finish without any interruption, which increases production efficiency and ensures its continuity.
Mechanism of operation:
1️⃣ Organizing the entry of potato grains
The feeder arranges and directs the potatoes smoothly inside the cutter, which helps achieve even and efficient cutting.
2️⃣ Preventing random feeding
Limits the entry of excess or irregular quantities into the cutter, which prevents malfunctions and maintains stable performance.
3️⃣ Fully durable and hygienic design
Made of 304 food grade stainless steel to ensure maximum hygiene, with a strong structure that provides durability and reliable performance.
Technical specifications:
✅ Material: Made entirely of 304 food grade stainless steel to ensure health and quality.
✅ Power: 1.5 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 150 cm
Width: 50 cm
Height: 180 cm
✅ Machine Number: 011
🔢 Model: THV-2024PV-B
✅ Country of Origin: Turkey
Features of the cutter feeder:
✔️ Ensures regular feeding of potato kernels into the cutter.
✔️ Prevents malfunctions caused by random feeding, thus maintaining the continuity of production.
✔️ Made entirely of food-grade stainless materials to ensure cleanliness and safety.
✔️ Increases the efficiency of the line from start to finish without stopping.
💡 The ideal solution to ensure smooth and efficient performance of the cutting process!
FAM potato cutting machine
Regular feeding to ensure stable cutting performance
The cutter feeder is an essential element in the potato production line, as it organizes and inserts the potato grains evenly and regularly inside the cutter, preventing random feeding and ensuring that the machine is not damaged. Thanks to this system, the line's work is unified from start to finish without any interruption, which increases production efficiency and ensures its continuity.
Mechanism of operation:
1️⃣ Organizing the entry of potato grains
The feeder arranges and directs the potatoes smoothly inside the cutter, which helps achieve even and efficient cutting.
2️⃣ Preventing random feeding
Limits the entry of excess or irregular quantities into the cutter, which prevents malfunctions and maintains stable performance.
3️⃣ Fully durable and hygienic design
Made of 304 food grade stainless steel to ensure maximum hygiene, with a strong structure that provides durability and reliable performance.
Technical specifications:
✅ Material: Made entirely of 304 food grade stainless steel to ensure health and quality.
✅ Power: 1.5 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 150 cm
Width: 50 cm
Height: 180 cm
✅ Machine Number: 011
🔢 Model: THV-2024PV-B
✅ Country of Origin: Turkey
Features of the cutter feeder:
✔️ Ensures regular feeding of potato kernels into the cutter.
✔️ Prevents malfunctions caused by random feeding, thus maintaining the continuity of production.
✔️ Made entirely of food-grade stainless materials to ensure cleanliness and safety.
✔️ Increases the efficiency of the line from start to finish without stopping.
💡 The ideal solution to ensure smooth and efficient performance of the cutting process!
Conveyor belt with collection basin
Efficient conveying and cleaning of potato fingers before the sorting stage
The conveyor belt with the collection basin is an essential part of the potato production line, as it smoothly transports potato fingers to the sorting machine, while incorporating an advanced washing stage that contributes to removing as much starch as possible. Thanks to the integrated water spray system, the fingers are washed effectively, which enhances the quality of the final product and maintains its cleanliness before subsequent processing operations.
Mechanism of operation:
1️⃣ Smooth and continuous conveying
The conveyor belt ensures a continuous flow of potato fingers to the sorting stage, which maintains production efficiency.
2️⃣ Integrated washing with the water system
The belt contains integrated water sprays that help wash away the remaining starch from the potato fingers, which improves the quality of the final product.
3️⃣ Fully durable and hygienic design
Made entirely of 304 food grade stainless steel to ensure hygiene and rust resistance, making it ideal for use in the food industry.
Technical specifications:
✅ Material: Made entirely of 304 food grade stainless steel to ensure health and quality.
✅ Power: 2.25 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 250 cm
Width: 100 cm
Height: 140 cm
🔢 Machine Number: 013
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
Features of the conveyor belt with collection basin:
✔️ Smoothly transports potato fingers to the sorting machine.
✔️ Equipped with water sprayers that remove starch to improve product quality.
✔️ Made entirely of food-grade stainless materials to ensure hygiene and safety.
✔️ Works with high efficiency to maintain production continuity.
💡 The ideal solution for transporting and washing potato fingers effectively within the production line!
Automatic Sliver Sorting Conveyor
Accurate sorting of fingers and removal of unwanted pieces to ensure the quality of the final product
The automatic sorting belt (sliver) is an essential part of the potato production line, as it works to remove small pieces and unwanted pieces after the cutting process, which maintains the quality of potato fingers and ensures a clean and consistent final product. The system relies on rolls made of food-grade plastic that accurately sort and remove non-standard parts.
Mechanism of operation:
1️⃣ Accurate sorting of small pieces and pieces
The plastic rolls sort and remove unwanted parts, ensuring the purity of the final product.
2️⃣ Full control of sorting speed
The belt speed is controlled according to the required quality level thanks to the use of the latest inverter technology, providing high accuracy and operational efficiency.
3️⃣ Healthy and durable design
Made entirely of food-grade stainless steel 304 to ensure the highest levels of hygiene and quality, with a strong structure to withstand continuous use.
Technical specifications:
✅ Material: Made entirely of food-grade stainless steel 304 to ensure health and quality.
✅ Power: 1.5 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 170 cm
Width: 100 cm
Height: 130 cm
🔢 Machine Number: 014
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
Features of the Automatic Finger Sorting Conveyor:
✔️ Removes small pieces and unwanted particles to ensure the quality of the final product.
✔️ Relies on food-grade plastic rolls that provide accurate finger sorting.
✔️ Equipped with a speed control system via a modern inverter to adjust the degree of sorting as needed.
✔️ Made entirely of rust-resistant materials to ensure cleanliness and safety.
✔️ Enhances production efficiency and maintains the consistency of the final product.
💡 The ideal solution for obtaining clean and consistent potato fingers with the highest quality standards!
Potato Starch Stripping Machine (Blancher
Perfect preparation of potato fingers through advanced blanching technology
The starch extraction machine (Blancher 1) is one of the essential stages in the French fries production line, as it ensures the removal of starches and sugars from inside the fingers, which improves the texture and taste and prevents sticking during frying.
Advanced working mechanism:
1️⃣ Boiling and preparation process
Potato fingers are boiled at a temperature ranging between 70-90°C for 3-8 minutes according to the type of potatoes and the size of the fingers.
Industrial materials such as SAB and dextrose are added inside the boiling basin to adjust the color and texture.
Equipped with a precise sensor to monitor the temperature and maintain its stability.
2️⃣ Efficient and energy-saving heating
Heating depends on the heat exchanger system, as it operates with gas or solar according to the customer's choice, which ensures temperature stability with high energy efficiency.
3️⃣ Removing starches and sugars with Jacuzzi technology
Potatoes pass through high water pressure mixed with compressed air, which contributes to cleaning them and removing starches effectively.
The fingers are moved inside a cylindrical tank equipped with a variable speed sieve, ensuring homogeneous immersion and stirring of the fingers in the water.
4️⃣ Final washing stage to ensure complete purity
Potatoes are washed upon exiting the blancher with high water pressure to remove any remaining starch residue.
The ability to control the time the potatoes remain inside the blancher according to the size of the fingers and the type of potatoes.
5️⃣ Full control of speed and pressure
The conveyor belt is equipped with a speed-controllable motor (inverter) to adjust the speed of transporting potatoes.
A powerful air pump to ensure a homogeneous flow of air into the water.
A high-pressure water pump that can control the pressure and spray direction to achieve maximum efficiency in cleaning potatoes.
6️⃣ Durable and safe design
The moving part is raised and lowered safely using 4 hydraulic pistons that operate with oil pressure.
Equipped with a steam chimney to discharge steam outside the production hall, improving the working environment.
Full insulation with a 12 cm thick fiberglass layer, ensuring thermal safety and protecting workers.
Technical Specifications:
✅ Material: Made entirely of food grade 304 stainless steel to ensure the highest standards of hygiene and quality.
✅ Electric Power: 7.5 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 800 cm
Width: 150 cm
Height: 190 cm
🔢 Machine Number: 015
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
Strong design to ensure high performance:
✔️ 5 mm thick inner wall for corrosion resistance and sustainability.
✔️ 3 mm thick outer wall sides to protect the structure.
✔️ 10×10 mm profile structure for extra durability and to withstand operating pressure.
✔️ Equipped with two 2 HP motors to ensure efficient operation.
✔️ Starch collection tank with continuous extraction system for accumulated starch.
Starch extraction machine features (Blancher 1):
✔️ Professional preparation of potatoes through controlled boiling.
✔️ Effective removal of starches and sugars through the water and compressed air system.
✔️ Full control of temperature and speed to ensure homogeneous production.
✔️ Energy-saving heating using a heat exchanger.
✔️ High-pressure final washing system to ensure the highest levels of purity.
✔️ Safe and environmentally friendly design with thermal insulation and steam protection.
💡 The perfect solution to get ready-to-fry potato fingers with the best quality and purity!
Potato Starch Stripping Machine (Blancher 2)
Perfect preparation of potato fingers through advanced blanching technology
The starch extraction machine (Blancher 2) is one of the most important stages of preparing potatoes before frying, as it works to remove starches and sugars from inside the fingers and prepare them to ensure higher quality, crunchy texture, and distinctive taste of the final product.
Advanced working mechanism:
1️⃣ Precision blanching process
Potato fingers are blanched at a temperature ranging between 70-90°C for 3-8 minutes depending on the type of potatoes and the size of the fingers.
Industrial materials such as SAB and dextrose are added inside the blanching basin to adjust the color and texture.
2️⃣ Energy-saving heating
Heating depends on the heat exchanger system, as it operates with gas or solar according to the customer's choice, which ensures a stable temperature with economical energy consumption.
Equipped with an accurate sensor to read the temperature continuously.
3️⃣ Removing starches and sugars using the Jacuzzi principle
Potato fingers pass through strong water streams mixed with compressed air, which helps to effectively remove starches and sugars and achieve thermal equilibrium inside the blancher.
Continuous movement of the fingers inside a cylindrical tank equipped with a variable speed sieve ensures homogeneous immersion and stirring of the potatoes in the water.
4️⃣ Final washing stage to ensure the highest levels of purity
When the potatoes come out, they are washed with high water pressure to ensure the removal of any remaining starch residues on the surface.
The ability to control the time the potatoes remain inside the blancher according to the size of the fingers and the type of potatoes used.
5️⃣ Integrated controllable operating system
The conveyor belt is equipped with a variable speed motor (inverter) to adjust the speed of potato transmission.
A high-pressure air pump ensures homogeneous distribution of air inside the water.
A powerful water pump that can control the pressure and spray direction to achieve maximum efficiency in removing starch.
6️⃣ Durable and safe design
The moving part is safely raised and lowered using 4 hydraulic pistons operated by oil pressure.
Equipped with a steam chimney to discharge steam outside the production hall, improving the working environment.
Full insulation with a 12 cm thick fiberglass layer, ensuring thermal safety and protecting workers.
Technical specifications:
✅ Material: Made entirely of food grade 304 stainless steel to ensure the highest levels of hygiene and quality.
✅ Electric power: 7.5 kW | 380/220 V | 50 Hz.
Length: 650 cm
Width: 150 cm
Height: 190 cm
🔢 Machine number: 016
✅ Model: THV-2025PV-B
✅ Country of origin: Turkey
Strong structure to ensure high performance:
✔️ 3 mm thick inner wall to resist corrosion and ensure sustainability.
✔️ 3 mm thick outer wall sides to protect the structure.
✔️ 10x10 mm profile body for extra durability and to withstand operating pressure.
✔️ Equipped with two 2 HP motors to ensure efficient operation.
✔️ Starch collection tank with continuous extraction system for accumulated starch.
Starch extraction machine features (Blancher 2):
✔️ Professional preparation of potatoes through controlled boiling.
✔️ Effective removal of starches and sugars through the water and compressed air system.
✔️ Full control of temperature and speed to ensure homogeneous production.
✔️ Energy-saving heating using a heat exchanger.
✔️ High-pressure final washing system to ensure the highest levels of purity.
✔️ Safe and environmentally friendly design with thermal insulation and steam protection.
💡 The perfect solution to get ready-to-fry potato fingers with the best quality and purity!
Vibrating Potato Finger Drying Machine
Advanced Technology for Dewatering and Preparing Potatoes for Frying
The vibration dehydrator is one of the essential stages in the French fries production line, as it removes excess water from potato fingers after boiling or washing. This helps improve the efficiency of the frying process, resulting in a crispier and better quality product.
Advanced working mechanism:
1️⃣ Precision vibration system for fast drying
The machine relies on continuous shaking technology to evenly distribute potato fingers and effectively remove the trapped water.
The special design of the vibrating surface ensures that the fingers are separated to prevent them from sticking before entering the frying stage.
2️⃣ Corrosion-resistant and food-safe design
Made entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
A tight and designed vibrating surface ensures that no water or residual starch accumulates.
3️⃣ Powerful motors for stable performance
Equipped with a durable vibrating motor that operates with high power to ensure a fast and efficient drying process.
The ability to control the vibration speed according to production needs.
4️⃣ Energy saving and high operating efficiency
The machine operates with economical electrical power (3.75 kW), ensuring operational efficiency with the lowest possible consumption.
Smart design helps reduce heat and moisture loss, improving overall energy consumption.
5️⃣ Easy maintenance and cleaning
Equipped with a quick disassembly mechanism for easy cleaning of the vibration surface and ensuring that it is free of any residue.
Simplified design reduces the need for frequent maintenance and extends the life of the machine.
Technical specifications:
✅ Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of hygiene and quality.
✅ Electrical power: 3.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 200 cm
Width: 100 cm
Height: 210 cm
🔢 Machine Number: 017
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
Strong design to ensure high performance:
✔️ 3 mm thick inner wall for corrosion resistance and sustainability.
✔️ 3 mm thick outer wall sides to protect the structure.
✔️ 10×10 mm profile structure for extra durability and to withstand operating pressure.
✔️ Durable vibration motors to ensure homogeneous and fast distribution of potatoes.
Features of the Vibration Water Drying Machine:
✔️ Efficiently prepare potatoes by removing excess water before frying.
✔️ Healthy and safe stainless steel design to ensure product quality.
✔️ High energy efficiency with stable performance.
✔️ The ability to control the vibration intensity to adjust the drying level as needed.
✔️ Easy maintenance and cleaning thanks to the simple and convenient design.
💡 The perfect solution for quick and efficient drying of French fries, improving the texture and ensuring the best frying results!
Hot Air Potato Chips Drying Tunnel
Modern technology to ensure perfect crunch and improve frying quality
The hot air drying tunnel for potato fingers is one of the essential stages in the French fries production line, as it works to reduce the moisture content in the fingers before they enter the frying stage, which improves the final texture and prevents the absorption of excess oil, and helps maintain the cleanliness of the oil and extends its shelf life.
Advanced working mechanism:
1️⃣ Rapid drying via air currents
Potato fingers are exposed to strong currents of hot air to ensure the elimination of moisture trapped inside them.
Maintains heat balance to ensure uniform drying of all slices.
2️⃣ Advanced heating system to enhance efficiency
Equipped with powerful electric heaters that allow air to be heated with high efficiency.
Operates according to a closed circuit system to enhance heat retention and reduce energy consumption.
High air pressure contributes to accelerating the drying process without harming the natural texture of the potatoes.
3️⃣ Smart design to prevent fingers from clumping
The conveyor belt is equipped with an advanced system that prevents potato fingers from sticking to each other, which maintains uniform distribution.
The design allows fingers to move smoothly through the tunnel to ensure perfect results.
4️⃣ Energy saving and high operating efficiency
Operates with an electrical power of only 4.5 kW, ensuring operational efficiency with the lowest possible consumption.
Relies on a smart thermal control system to adjust the temperature as needed.
5️⃣ Easy maintenance and cleaning
Made entirely of 304 food grade stainless steel, making it rust-resistant and easy to clean.
Design that allows easy disassembly of parts to access any components that need periodic maintenance.
Technical specifications:
✅ Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of hygiene and quality.
✅ Electrical power: 4.5 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 500 cm
Width: 130 cm
Height: 220 cm
🔢 Machine Number: 018
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
Strong design to ensure high performance:
✔️ Homogeneous hot air system for fast drying without affecting the quality of the slices.
✔️ Closed circuit to maintain heat and accelerate the heating process.
✔️ Strong and durable stainless steel structure.
✔️ Equipped with 4 fans to enhance the even distribution of hot air.
✔️ Economical design that reduces energy consumption with high operational efficiency.
Features of the hot air potato slice drying tunnel:
✔️ Prepare potatoes in a professional way by removing moisture before frying.
✔️ Full control of temperature and air to ensure homogeneous drying.
✔️ Advanced design to prevent sticking of slices and facilitate the transportation process.
✔️ Improve frying quality by reducing oil absorption and keeping the used oil clean.
✔️ Easy to clean and maintain thanks to the smart design and rust-resistant materials.
💡 The perfect solution for high-quality crispy potato chips, with energy efficiency and ease of operation!
Continuous Fryer
Continuous frying with the highest levels of quality and safety to ensure perfect production
The continuous fryer is an essential part of French fries production lines, as it ensures uniform frying of the fingers while maintaining the quality of the oil and the stability of the temperature, resulting in crispy and golden French fries.
Advanced working mechanism:
1️⃣ Highly efficient oil heating
The oil is heated via the heat exchanger (boiler) outside the fryer, which maintains a constant temperature and prevents oil damage due to direct combustion.
2️⃣ Precise temperature and speed control
The frying temperature operates with a PID system to ensure ideal thermal stability at 180°C.
The motor speed is controlled by inverter speed variators, allowing the frying time to be adjusted between 60 - 80 seconds according to production requirements.
3️⃣ Continuous stirring to distribute heat evenly
The potatoes are moved inside the fryer with a continuous stirring motion to ensure that the fingers are completely immersed in hot oil, achieving a crispy and homogeneous texture.
4️⃣ Advanced protection system in case of a malfunction
The fryer is equipped with an integrated safety system that ensures the extraction of potatoes even in the event of a power outage, preventing the product from burning inside the oil.
5️⃣ Continuous oil filtration to maintain quality
The oil filtration system consists of three stages, as it continuously filters the oil during frying, which increases its lifespan.
A powerful pump with a capacity of 100,000 liters/hour ensures the flow of oil and its effective purification.
The fryer contains a special filter to remove impurities and small potato pieces, which prevents them from burning and preserves the color of the oil.
6️⃣ Integrated system for efficient oil management:
✅ Continuous compensation tank to maintain the appropriate oil level during operation.
✅ A tank for new (fresh) oil equipped with electric heaters to prevent freezing in winter.
✅ A tank for collecting used oil equipped with electric heaters, which facilitates the maintenance process.
✅ Automatic oil compensation system, where new oil or previously fried oil can be used as needed.
7️⃣ Safe and environmentally friendly design
The fryer is completely insulated with a 12 cm thick fiberglass layer, which protects workers from high heat.
Equipped with steam and oil outlets, which maintains a healthy working environment according to occupational safety and health standards.
Technical specifications:
✅ Material: Made of food grade stainless steel 304, 310 and 316 resistant to high temperatures.
✅ Electric power: 22.875 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 9 m
Width: 160 cm
Height: 290 cm
🔢 Machine number: 019
✅ Model: THV-2025PV-B
✅ Country of origin: Turkey
Durable structure and high-quality engineering specifications:
✔️ The inner oil pan is made of 5 mm thick stainless steel.
✔️ The fryer body is reinforced with a 15x15 cm chrome profile with a thickness of 5 mm, ensuring strength and sustainability.
✔️ The fryer floor is reinforced with a 10 mm thick H bridge to ensure weight and heat tolerance.
✔️ Advanced hydraulic system to raise and lower the moving part safely using 4 oil pressure pistons.
Continuous fryer features:
✔️ Oil heating via a heat exchanger to ensure energy efficiency and maintain oil quality.
✔️ Advanced temperature control with a PID system to ensure a homogeneous product.
✔️ Continuous flipping of fingers inside the oil to ensure even and crispy frying.
✔️ Integrated safety system for emergency protection.
✔️ Three-stage oil filtration to maintain oil cleanliness and product quality.
✔️ Complete thermal insulation to protect workers and save energy.
✔️ Healthy design according to occupational health and safety standards.
💡 The ideal solution for producing high-quality French fries, with economical energy consumption and ensuring the highest levels of safety and efficiency!
Potato Oil Drying Shaker
Advanced Oil Filtering Technology and Product Quality Improvement
The oil drying vibrator is an important stage in the French fries production line, as it removes excess oil from potato fingers after frying. This helps improve product quality, reduce oil absorption, enhance taste and crunchiness, in addition to reducing oil consumption and improving production efficiency.
Advanced working mechanism:
1️⃣ Gradual drying system with four stages
It relies on a vibrating movement line that operates in four successive stages, ensuring that oil is filtered from potatoes gradually without affecting their shape or texture.
Equal distribution of vibration movement to ensure effective oil removal.
2️⃣ Improving the quality of the final product
Removing excess oil from potatoes helps to obtain a healthier and less fatty product.
It helps to improve texture and crunchiness, making potatoes more attractive to the consumer.
3️⃣ Saving oil consumption
Reducing the percentage of oil stuck in potatoes means reducing oil consumption in the frying process, which contributes to reducing operating costs.
Keeps the used oil clean, extending its shelf life.
4️⃣ Durable and food-safe design
Made entirely of 304 food-grade stainless steel that is resistant to rust and corrosion to ensure the highest standards of hygiene and quality.
Professional design for easy cleaning and periodic maintenance.
5️⃣ High operational efficiency and economical energy consumption
Operates with only 3.75 kW of electrical power, ensuring economical and efficient operation.
Equipped with an intelligent control system that allows the vibration speed to be adjusted according to production requirements.
Technical specifications:
✅ Material: Made entirely of 304 food-grade stainless steel to ensure the highest standards of hygiene and quality.
✅ Electrical power: 3.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 250 cm
Width: 100 cm
Height: 150 cm
🔢 Machine Number: 020
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
Strong Design to Ensure High Performance:
✔️ Four-stage gradual vibration system to ensure effective oil removal.
✔️ Healthy and safe stainless steel design.
✔️ Durable, corrosion-resistant and easy-to-clean structure.
✔️ Vibration speed control to adjust drying efficiency as needed.
✔️ Save oil consumption and improve the quality of the final product. Oil Drying Vibrator Features:
✔️ Reduce the oil content in potatoes for a healthier product.
✔️ Improve crunchiness and final taste by removing excess oil.
✔️ Reduce the consumption of oil used in frying, which reduces operating costs.
✔️ Intelligent vibration speed control to ensure the best performance.
✔️ Easy maintenance and cleaning thanks to the stainless design.
💡 The perfect solution to ensure the production of high-quality, perfectly flavored French fries, while saving oil consumption!
Inspection Route
Ensuring the highest quality standards through careful inspection of the final product
The inspection process is one of the essential stages in the French fries production line, where the fingers are inspected after frying and their quality is ensured before entering the cooling and freezing stage. This system helps remove unwanted pieces and ensure the highest quality standards for the final product. Advanced working mechanism:
1️⃣ Accurate inspection to ensure complete quality
The inspection process detects and removes inconsistent or unwanted pieces to ensure the highest quality standards.
Potatoes are inspected manually
2️⃣ Improving the quality of the final product
Accurate inspection contributes to ensuring product consistency and improving the consumer experience.
Removing damaged or non-conforming pieces ensures the production of high-quality French fries.
3️⃣ Healthy and food-safe design
Made entirely of 304 food-grade stainless steel, making it rust-resistant and easy to clean.
Safe design ensures that the product is not contaminated during the inspection process.
4️⃣ High operational efficiency and energy-efficient consumption
Operates with a low electrical power of only 1.5 kW, ensuring economical and efficient operation.
Advanced conveyor speed control system to adjust inspection speed according to production requirements.
5️⃣ Easy maintenance and cleaning
Design that allows easy disassembly of parts to access any components that need periodic maintenance.
Smooth surface resistant to accumulations to ensure product cleanliness and easy cleaning.
Technical specifications:
✅ Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of hygiene and quality.
✅ Electric power: 1.5 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 500 cm
Width: 100 cm
Height: 120 cm
✅ Machine number: 021
🔢 Model: THV-2025PV-B
✅ Country of origin: Turkey
Strong design to ensure high performance:
✔️ Accurate inspection system to ensure removal of unwanted fingers.
✔️ Healthy and safe stainless steel design.
✔️ Durable, corrosion-resistant and easy-to-clean structure.
✔️ Control the conveyor speed to adjust the inspection efficiency as needed.
✔️ High operational efficiency with low energy consumption. Inspection line features:
✔️ Ensure the quality of the final product through careful inspection before cooling and freezing.
✔️ Remove non-conforming parts to improve product consistency.
✔️ Hygienic and food-safe design according to the highest standards.
✔️ Full control of the conveyor speed to ensure the best performance.
✔️ Easy maintenance and cleaning to ensure continuous production.
💡 The ideal solution to ensure the production of high-quality French fries with advanced standards!
Spiral Conveyor
Advanced Technology for Efficiently Cooling Potatoes and Saving Space
The spiral conveyor line is used as a basic stage in the French fries production line, as it cools or rests the potato fingers after frying, which helps stabilize the texture and improve the quality of the final product. Thanks to its innovative spiral design, it saves a lot of space and allows for a smooth and regular flow of potatoes before moving to the freezing or packaging stage.
Advanced working mechanism:
1️⃣ Layered Gradual Cooling System
The conveyor line operates with a layer-by-layer potato sending technology, ensuring even distribution and effective cooling.
Compact spiral design saves a lot of space compared to traditional conveyors.
2️⃣ Intelligent Motion and Speed Control
Relies on an intelligent two-way transmission system for greater operational flexibility.
The conveyor speed is controlled by an inverter to adjust the cooling time according to production requirements.
3️⃣ Automatic Cleaning System to Prevent Sticking
Equipped with an automatic cleaning device that removes any residue or oils to ensure that potatoes do not stick.
The system contributes to reducing downtime and improving operating efficiency.
4️⃣ Durable and food-safe design
Made entirely of 304 food-grade stainless steel to ensure rust resistance and easy cleaning.
Design allows easy disassembly of parts for maintenance and thorough cleaning.
5️⃣ High operational efficiency and economical energy consumption
Operates with only 7.25 kW of electrical power, ensuring economical and efficient operation.
The intelligent control system allows the conveyor speed to be adjusted to achieve the best results.
Technical specifications:
✅ Material: Made entirely of 304 food-grade stainless steel to ensure the highest standards of hygiene and quality.
✅ Electrical power: 5.25 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 500 cm
Width: 300 cm
Height: 250 cm
🔢 Machine Number: 022
✅ Model: THV-2024PV-B
✅ Country of Origin: Turkey
Strong design to ensure high performance:
✔️ Advanced spiral system to save space and achieve regular potato flow.
✔️ Flexible control of speed and direction using inverter to adjust cooling as needed.
✔️ Automatic cleaning system to keep the belt clean and prevent sticking.
✔️ Strong and durable structure made of stainless steel.
✔️ High operational efficiency with low energy consumption. Features of the spiral conveyor line:
✔️ Achieve balanced and gradual cooling to ensure stable product quality.
✔️ Space-saving design compared to traditional conveyors.
✔️ Intelligent control of speed and direction to suit different production stages.
✔️ Automatic cleaning system ensures clean operation and reduces downtime.
✔️ Easy maintenance and cleaning to ensure continuous production.
💡 The perfect solution to ensure effective potato cooling and improve production line efficiency while saving space!
Cooling Tunnel - Shock Chamber
Rapid freezing with high efficiency to maintain the quality of potatoes
The cooling tunnel (stun chamber) is one of the most important stages in the frozen French fries production line, as it works to quickly reduce the temperature of the potatoes from 5°C to -30°C, which helps maintain the texture and taste while preventing the formation of large ice crystals that may affect the quality.
Advanced working mechanism:
1️⃣ Rapid cooling system to maintain product quality
The conveyor belt inside the chamber moves the potatoes at an appropriate speed to ensure homogeneous cooling.
Relies on IQF rapid freezing technology to stabilize the product texture and maintain its quality.
2️⃣ High production capacity and outstanding operational efficiency
Capable of cooling 3500 kg of potatoes per hour, making it suitable for large industrial production. The conveyor speed is controlled by an inverter to adjust the cooling time as needed.
3️⃣ Durable design with international standards
Made entirely of food grade 304 stainless steel that meets European and American specifications.
Equipped with a 1 mm thick stainless steel panel floor with 15 cm insulating foam for easy cleaning and to prevent moisture accumulation.
It has a drain to drain condensed water and prevent unwanted odors.
4️⃣ Advanced thermal insulation chamber
15 cm panel thickness with special treatment against moisture and corrosion to ensure temperature stability. Design achieves complete insulation to maintain the required freezing temperature.
5️⃣ Powerful cooling system with high-quality components
Evaporator: Made by THERMOWAY Turkey, contains 4 German fans (Rosenberg) at a speed of 1400 rpm to ensure homogeneous cold air distribution.
Condenser: Made by THERMOWAY Turkey, equipped with two German fans (Rosenberg) at a speed of 900 rpm, which maintains cooling efficiency.
Compressor: German or Italian technology, equipped with an internal protection unit to prevent high current or electrical short circuit.
6️⃣ Integrated protection and control system
It contains protection devices against low or high gas pressure.
It is equipped with protection for the oil level in the compressor, in addition to pressure gauges to monitor any leakage or malfunction.
An advanced PLC control system with an electronic screen that allows for easy monitoring of faults and monitoring of the production process.
✅ Material: Made entirely of 304 food grade stainless steel to ensure the highest standards of cleanliness and quality.
✅ Electric power: 97.5 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 15 m
Width: 280 cm
Height: 370 cm
🔢 Machine number: 023
✅ Model: THV-2025PV-B
✅ Country of origin: Turkey
Strong design to ensure high performance:
✔️ IQF quick freezing system to maintain product quality.
✔️ Smart electronic control with a screen to monitor faults and operation.
✔️ Advanced insulation system to ensure temperature stability.
✔️ High operational efficiency with a production capacity of 3500 kg/h.
✔️ High quality European components from Germany and Turkey. Features of the cooling tunnel - shock chamber:
✔️ Fast and effective freezing without harming the quality of potatoes.
✔️ Durable design with international specifications that ensure cleanliness and ease of maintenance.
✔️ Smart control of speed and freezing using inverter and PLC system.
✔️ Integrated thermal insulation to ensure cooling efficiency and reduce energy consumption.
✔️ Easy maintenance and cleaning with an advanced water drainage system.
💡 The ideal solution for freezing French fries with the highest efficiency and global quality!
Weight Packaging Machine
Accuracy and speed in filling food products with advanced systems
The weight packaging machine is designed according to the latest global technologies to ensure high speed, continuity of work around the clock, and high accuracy in weight and packaging. It is characterized by the use of advanced driving systems, precise optical sensor, and an integrated electronic control system that ensures high efficiency and homogeneous production.
Advanced working mechanism:
1️⃣ Accurate and flexible filling system
Automatic filling and packaging of potato fingers, chips, seeds, and nuts.
Relies on an intelligent weighing system to ensure filling accuracy and reduce waste.
2️⃣ Advanced electronic control for smooth operations
Advanced PLC system from DELTA for quick response and precise control.
7-inch electronic touch screen from DELTA for ease of operation.
Accurate thermal control system from OMRON allows temperature adjustment from the screen to ensure welding quality.
3️⃣ High performance with powerful motors
Equipped with motors and speed boxes to control the conveyor belt and jaws, ensuring stable operation.
Stepper motor to move the roll holder automatically controlled via the screen.
Stepper motor to compensate for the roll pull with an alarm system when the roll is finished.
4️⃣ Safe and durable design
Safety sensors to protect the operator from any operational errors.
Daily and comprehensive production counter to monitor performance and effective tracking of production.
Body made entirely of 304 food grade stainless steel to ensure hygiene and product safety.
All parts in contact with the product are made of 304 stainless steel according to food quality standards.
5️⃣ Flexibility in using rolls
Roll width according to customer request, providing the possibility of packing various products.
Maximum roll length: 320 mm.
Italian-made roll forming device, easy to change to increase operational efficiency.
Supports the use of built-in cellophane roll to ensure tight and high-quality packing.
6️⃣ Additional equipment to increase efficiency
Conveyor belt (PVC letter Z) equipped with a 304 stainless steel body with an automatic feeding system.
Conveyor belt for ready-made packages to ensure easy transportation and storage.
Date printer to print product information directly on the package.
Smart weighing system from HIGH DREAM to ensure high weight accuracy.
Weighing device mounting platform made of 304 stainless steel to ensure stability and reliability.
Technical specifications:
✅ Material: Made entirely of food grade 304 stainless steel to maintain hygiene and quality.
✅ Electric power: 5.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 200 cm
Width: 130 cm
Height: 420 cm
🔢 Machine number: 024
✅ Model: THV-2024PV-B
✅ Country of origin: Turkey
Durable design to ensure high performance:
✔️ High weight accuracy via smart collection system.
✔️ Comprehensive electronic control to provide the highest operational efficiency.
✔️ Integrated safety with safety sensors to protect the operator.
✔️ Flexibility in using packing rolls according to customer needs.
✔️ High-quality European components to ensure machine sustainability.
Features of the weight packaging machine:
✔️ High speed and high accuracy in packing and packaging.
✔️ Advanced PLC electronic control system allows smooth and responsive operation.
✔️ Durable 304 stainless steel manufacturing materials to ensure cleanliness and product safety.
✔️ Practical and easy-to-maintain design to increase the machine's lifespan.
✔️ Integrated safety systems to ensure operators' safety during work.
💡 The ideal solution for filling and packaging food products with high efficiency and accuracy!
Electrical parts and control panels
Schneider brand cutters
Schneider brand contactors
delta control screen
delta inverters
Engines company GAMAK
YILMAZ gearboxes
Or according to the customer's request
Chips types
