Half-fried potato production line
We offer you a very profitable project in various cities and countries. It is considered one of the most distinguished productive projects at the present time. It is the project of half-fried, frozen, or French fries. What distinguishes this project and makes it very profitable is consumption in different regions by large segments of customers requesting large quantities. This happens in the absence of sufficient local factories capable of covering the volume of local demand. This justifies the high import rates for this product in various Arab markets, noting that imports greatly raise the price of the product in most markets due to the presence of shipping, transportation and customs costs. High shortage in the number of local factories. Weak competition means that we are facing a great investment opportunity under very favorable conditions. The smart one is the one who seizes this opportunity quickly. Below, we will work in detail to clarify all the requirements. I will also talk to you about the best marketing methods that can achieve your distinguished sales by following them. Follow us. What distinguishes the project is that its customers are many and they buy not small quantities on an ongoing basis. More than 80% of the types of restaurants represent basic customers for the project. They consume huge quantities of half-fried potatoes monthly. If we are talking about a small city, you will find that restaurants in it consume tens of tons monthly, and consumption rates reach hundreds of tons in medium and large cities. There is even a huge demand from hypermarkets and supermarkets that sell French products Fries for individuals These customers can also be supplied to them as well as food trading companies so that they supply to their customers in different regions Al-Hoda Company is distinguished by its semi-fried potato production line The line was designed to the highest quality standards to operate 24 hours a day It was developed and equipped with a high-quality starch removal device The fryer was equipped with a boiler heat exchanger to heat the oil indirectly to heat the oil outside the fryer to maintain the quality of the oil from damage and maintain the required temperature stability / The line was developed and equipped with a European cutter from FAM Company to maintain the quality of cutting The line is made entirely of food chrome 304 stainless steel
The line consists of the following parts
1_Automatic feeder
2_Potato washing machine
3_Potato collection basin integrated with conveyor line
4_Steam potato peeling machine Steam peeler
5_Potato collection basin integrated with conveyor line
6_Potato peeling machine with brush system
7_Inspection and monitoring line
8_Potato collection basin and washing them with water
9_Cutter feeder
10_Potato cutting machine
11_Potato fingers collection basin and washing them with water with Jacuzzi system
12_Unwanted fingers sorting machine
13_Starch extraction, sugar adjustment and bleaching machine first stage
14_Starch extraction, sugar adjustment and bleaching machine second stage
15_Water removal shaker drying potato fingers
16_Water drying tunnel for potato fingers
17_Continuous frying machine and its accessories
18_Oil removal shaker from potato fingers
19_Potato fingers inspection line
20_Spiral-shaped conveyor line To cool the potato fingers Brocolink
21_Cooling and shock tunnel 40-
22_Packaging machine
Electrical parts and control panels
Schneider brand cutters
Schneider brand contactors
delta control screen
delta inverters
Engines company GAMAK
YILMAZ gearboxes
Or according to the customer's request
ASSEMBLY TANK FEEDER WITH CONVEYOR BELT
The moving part of the loader is raised and lowered completely safely by means of four cylinders of a hydraulic pressure system
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Height 180 cm
Width 120 cm
Height 170 cm
No. 001
Model THV-2024PV-B
Turkish industry
Potato washing machine
It consists of two stages: one to isolate the soil and stones, and the second to wash the potatoes with water.It works on washing potatoes, where the dust stuck to the potatoes is washed and removed before entering the manufacturing stages
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 5.25 Kw
Length 550 cm
Width 120 cm
Height 180 cm
No. 002
Model THV-2024AS-N
Turkish industry
Conveyor line with basin assembly
Its mission is to wash the potatoes with water to get rid of any stuck-on dirt before entering the peeling stage. It is integrated with a conveyor belt whose task is to lift the potatoes to the peeler.
Made entirely of food grade chrome
Made of stainless steel 304
Electricity capacity: 380/220 VAC, 50 Hz, 3.75 kW
Height 280 cm
Width 120 cm
Height 260 cm
No. 003
Model THV-2024AS-N
Turkish industry
Steam boiler
Its mission is to generate steam, and it is a steam boiler in which the process of flames extending inside the vessel and inside the pipes, and on the other hand, there is water in the space between the pipes. The steam boiler contains a number of things, such as the body of the boiler and a spark plug for fuel, where there is a diesel tank and a diesel pump, whether gas or otherwise. A water pump for feeding pipes and tubes, a float in the boiler for automatic disconnection in the event of a water shortage. There is also a pressure gauge to measure the pressure, and there is a statement on the side of the boiler showing the percentage of water in the boiler. There is also a safety file in the boiler to indicate the pressure or disconnect the boiler when there is excess pressure.
The kettle produces steam in a healthy and safe way so that everyone can use it with caution and safety if the information written on it is used with great care and the information is applied as mentioned.
Steam peeling
It is used to completely peel potatoes with high efficiency. Once the steam is injected into the peeling chamber, high-pressure steam of 15 bar is injected into the peeling chamber to permeate the potatoes, break down the skin cells and separate them from the potatoes.
The bowl with potatoes rotates a full 360 degrees and the steam time is pre-set.
The peel is separated from the potato due to the temperature difference between the potato and the steam.
The peeling system consists of a weighing hopper and a 300L pressure vessel
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 7.5 Kw
Height 280 cm
Width 150 cm
Height 390 cm
No. 005
Model THV-2024AS-N
Turkish industry
Spiral feeder
It is a basin attached to a spiral conveyor whose task is to receive potatoes from the peeling cylinder to be fed to the peeler
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Height 280 cm
Width 120 cm
Height 200 cm
No. 006
Model THV-2024AS-N
Turkish industry
POTATO PEELING MACHINE
It peels potatoes before they enter the manufacturing stages, with a very advanced peeling system that removes only the peels, which is less wasted than a potato.
The peeler is equipped with an advanced system with a rotating disc that holds the brush dowel and rotates 360 degrees in endless cycles, in order to turn the potatoes, peel them, and polish the potatoes.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 5.25 Kw
Length 250 cm
Width 140 cm
Height 220 cm
No. 007
Model THV-2024AS-N
Turkish industry
Conveyor belt for checking potatoes before they enter the cutter
It is rotates the potato grains to discover the invalid ones.
It is equipped with outlets to isolate unsuitable potatoes so that they are collected in a tank under the conveyor belt
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 2.25 Kw
Length 400 cm
Width 100 cm
Height 160 cm
No. 008
Model THV-2024AS-N
Turkish industry
Conveyor line
It is uploads the potatoes to the cutting machine regularly, with a basin of water
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 2.25 Kw
Height 280 cm
Width 120 cm
Height 180 cm
No. 009
Model THV-2024AS-N
Turkish industry
Sorting vibrator
Kinetic vibrator works in four stages gradually
Its mission is to sort the potato grains with a designated path to facilitate the process of feeding the potatoes, prevent them from clumping on top of each other, and prevent random feeding through high-frequency vibration.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 4.5 Kw
Height 230 cm
Width 80 cm
Height 170 cm
No. 010
Model THV-2024AS-N
Turkish industry
Slicer server
Its mission is to feed the cutter regularly and prevent any damage to the cutter due to random feeding. Here the process of organizing and inserting the potato grains takes place. This part is very important as it unifies the work of the line from beginning to end without any interruption.
Made of food grade stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.5 Kw
Height 150 cm
Width 50 cm
Height 170 cm
No. 011
Model THV-2024AS-N
Turkish industry
FAM potato cutting machine
The Belgian-made slicer from FAM is distinguished by its cutting quality, as it will not cause damage to the surface of the potatoes and is less wasted. The slicer produces potato fingers of the required sizes
Easy to operate which saves time and money
Made of .304 stainless steel
Electricity capacity: 380/220VAC 50HZ 1.5 Kw
Height 120 cm
Width 100 cm
Height 150 cm
No. 012
Model THV-2024AS-N
Belgian made by FAM
Belt line integrated with water basin
A conveyor line integrated with a water basin for cutting inside, and the potato fingers are washed with water using the Jacuzzi system, and then the potato fingers are lifted with a conveyor line integrated into a basin.
Built-in water spray washing stage to wash as much starch as possible from the potato fingers
It is uploaded to the sorting machine to sort out the small, unwanted potato fingers
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 2.25 Kw
Height 280 cm
Width 120 cm
Height 180 cm
No. 012
Model ALEUDA-2024AS-M
Turkish industry
Automatic conveyor belt for sorting potato fingers
They are rolls made of food grade polyamide plastic.
Designed to separate valid potato fingers from unwanted pieces to ensure that the quality of the fingers is maintained in the final product and that there are no debris from cutting or unwanted small parts in the final product, with the ability to control the required speed according to the degree of quality and the degree of sorting.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.5 Kw
Height 150 cm
Width 50 cm
Height 170 cm
No. 013
Model THV-2024AS-N
Turkish industry
Potato finger starch extraction machine
After sorting, potato fingers are passed over high-pressure water
Using the Jacuzzi principle, to remove starches and sugars from inside the potato slices, in addition to moving the potato fingers through a cylindrical tank..
At the exit stage, they are washed with high-pressure water to ensure the removal of the remaining layers of starch on the potato fingers, with the possibility of changing the length of time the potatoes remain in the water.
The conveyor belt is equipped with a motor whose speed can be controlled via an inverter. The conveyor belt is equipped with a high-pressure air pump
The conveyor belt is equipped with a high-pressure water pump for the sprayers, which can be calibrated and can control the pressure and spray direction. The moving part is completely safely raised and lowered using four cylinders. Oil pressure hydraulic system. The stage of starch removal and processing of potatoes before frying.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 5.25 Kw
Length 600 cm
Width 140 cm
Height 200 cm
No. 014
Model THV-2024AS-N
Turkish industry
Potato starch extraction machine, second stage
In this process, the potato fingers are passed after being sorted through high-pressure water using the Jacuzzi principle to remove starches and sugars from inside the potato slices, in addition to moving the potato fingers through a cylindrical tank. At the exit stage, they are washed with high-pressure water to ensure the removal of the remaining starch layers on the potato fingers, with the possibility of changing the duration of the potatoes remaining in the water. Conveyor equipped with a motor whose speed can be controlled by an inverter Conveyor equipped with a high-pressure air pump
Conveyor equipped with a high-pressure water pump for sprayers, which can be calibrated and controlled by pressure and spray direction The moving part is raised and lowered completely safely by four pistons Oil pressure hydraulic system Starch removal and processing stage of potatoes before entering frying
Made of 304 stainless steel
Electric capacity 380/220VAC 50HZ 5.25 Kw
Length 600 cm
Width 140 cm
Height 200 cm
No. 015
Model ALEUDA -2024AS-N
Made in Turkey
Water drying vibrator
Its mission is to separate potato fingers and dry them of water by vibration
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 2.25 Kw
Length 250 cm
Width 100 cm
Height 200 cm
No. 015
Model THV-2024AS-N
Turkish industry
Hot air-drying tunnel
Potato slices are dried by exposing them to hot air currents in order to remove moisture and water from inside the fingers to ensure high crunchiness, in addition to facilitating the frying process and not dirtying the oil and without gathering lumps. The conveyor belt is equipped with an air heating system via electric heaters equipped with six closed circuit fans to enhance heat retention in addition to accelerating the heating process with air pressure.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 9.75 Kw
Length 400 cm
Width 100 cm
Height 160 cm
No. 017
Model THV-2024AS-N
Turkish industry
Continuous fryer
In which the potato fingers enter the oil basin that has been preheated by the boiler heat exchanger outside the fryer to maintain the required temperature and the quality of the oil is preserved from damage. The potato fingers are moved inside the fryer with a continuous stirring motion to ensure that the potato fingers are completely immersed in the hot oil and then transferred. To a conveyor belt to the end of the fryer equipped with a Pid system to ensure temperature stability.
The fryer is equipped with a protection system in the event of a malfunction or power outage to enable the potato fingers to be removed from the fryer even when there is no electricity, in order to ensure that the chips do not burn inside in the event of any malfunction or electrical technical defect.
The belt is equipped with a motor whose speed can be controlled via an inverter
The fryer is equipped with cleaning and maintenance holes, and there are drainage holes for damaged oil in the oil filtration circuit system.
The filter consists of three stages that continuously filter the oil during frying. It is equipped with a 100,000 liters per hour pump. The fryer is completely insulated with a layer of fiber (12 cm thick) on all sides of the fryer basin and the outer body for the safety of the people working and maintaining the temperature.
The oil capacity inside the fryer depends on the production capacity
The moving part of the fryer is raised and lowered completely safely by means of six cylinder oil pressure hydraulic system.
The fryer is designed with two outlets for oil steam to escape
There are two double-jacketed oil replacement tanks
Capacity of 800 liters of clean oil and another tank to recover oil from inside the fryer, 800 liters. Also equipped with heaters to maintain the temperature of the stored oil.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 20.25 Kw
Length 800 cm
Width 150 cm
Height 200 cm
No. 018
Model THV-2024AS-N
Turkish industry
Oil drying vibrator
Its mission is to dry and remove oil through high-frequency vibration to efficiently and effectively remove excess oil from fried potato chips. It also works to prevent fried potato chips from sticking to each other and prevent them from breaking.
A motor transmission belt that works in four stages to gradually filter the oil
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 4.5 Kw
Length 300 cm
Width 100 cm
Height 140 cm
No. 019
Model THV-2024AS-N
Turkish industry
Conveyor line for inspection
A conveyor belt for inspecting potato fingers to ensure product quality and remove unwanted black spots.
Made of food grade stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.125 Kw
Length 400 cm
Width 100 cm
Height 130 cm
No. 019
Model THV-2024AS-N
Turkish industry
Spiral conveyor belt line
Its mission is to cool or soften the potato fingers. It is equipped with a layer-by-layer transmission technology. The speed of the movement is controlled by an inverter and it rotates in both directions. This shape saves a large space. It is equipped with an automatic cleaning device that performs the cleaning process automatically to avoid sticking of the potato fingers.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.125 Kw
Length 400 cm
Width 100 cm
Height 130 cm
No. 021
Model THV-2024AS-N
Turkish industry
Cooling tunnel - Freezer Stun Chamber
The conveyor belt for the product inside the freezer room, width CM130, is made entirely of 304 stainless steel in accordance with international specifications.
It contains a 7-horsepower engine whose speed is controlled by an inverter
Product entry temperature 5°.
The product exit temperature is minus 22 degrees -22 degrees.
Product type: potato fingers
The output quantity is 500 KG per hour.
The floor of the tunnel is covered with a 1 mm thick stainless steel panel with 15 cm thick insulating foam for easy cleaning and maintenance. There is a drainage channel for water as well as the water resulting from melting due to the absence of water and the appearance of unpleasant odors, as the tunnel is designed to conform to international quality specifications and American food safety.
Panel thickness for the room: sheet sandwich panel width
15 cm, coated with stainless steel, heat-treated against moisture and oxidation, and completely insulated to maintain the freezing point.
Specifications of devices
Four-fan evaporator, made in Germany (Rosenberg). Rotation speed: 1400 rpm - 380 volts.
The condenser has two German-made Rosenberg fans, rotation speed of 900 rpm - 380 volts.
Each one is equipped with protection devices against low and high gas pressure + protection for the oil compressor + the presence of meters to measure the pressure and know the pressure if any leakage or problem occurs with the compressor.
The compressor is German or Italian technology, equipped with an internal protection unit against high current or short circuit.
Electrical control: Control and operation are carried out through a screen that facilitates the operation for the user, monitoring malfunctions and errors, and monitoring the industrial process through a precise PLC control system.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.125 Kw
Length 10 m
Width 100 cm
Height 130 cm
No. 022
Model THV-2024AS-N
Turkish industry
Gravimetric packaging machines continuity system 1pc
Technical specifications: Weighing packaging machines: They were manufactured using the latest international technologies to meet customers’ needs for command and control systems and sensors and optical sensors in the manufacture of this machine to give high speed and continuity of work 24 hours a day.
Potato fingers are filled
- The entire working system depends on servo motors
- Production capacity according to weight
- An advanced, fast-response PLC control system from DELTA
10/inch electronic touch screen from DELTA
-The machine is equipped with a stepper motor to move the roller carrier ladder automatically, controlled from the screen
-The machine is equipped with a stepper motor to compensate for the pull of the roll, in addition to alerting the operator when the roll is finished
-The machine is equipped with safety sensors for the safety of the operator
-The machine is equipped with a daily and comprehensive production and monitoring counter
-Type of roller used for the machine (built-in cellophane)
-Conveyor belt for ready-made packages
-Date printer
-Smart weight set
-Platform for installing the weight device
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 5.25 Kw
Height 230 cm
Width 130 cm
Height 200 cm
No. 022
Model THV-2024AS-N
Turkish industry
Chips types
