Cheetos chips production line with frying system, production capacity 200 kg
πΈ Cheetos Chips Production Line - Frying A specialized industrial line for producing Cheetos chips in a single-use oil-frying system. It features easy operation and control, and includes automatic and continuous mixing, extrusion, frying, seasoning, and packaging. It is entirely made of food-grade stainless steel and features high-quality manufacturing, ensuring stable performance and a long operational life.
The line consists of the following parts:
1_Corn mixer
2_Spiral conveyor
3_Extruder
4_Product conveyor belt
5_Sieve
6_Fryer
7_2 oil tanks
8_Oil type shaker
9_Cooling conveyor line
10_Spice flavoring device
11_Spiced flavoring cylinder
corn mixer
Homogeneous and precise mixing of corn to the highest quality standards.
The corn mixer is essential equipment for preparing corn before the manufacturing stages. It achieves perfect homogeneity in the corn mixture by adding a precise percentage of moisture, ensuring even distribution and professional preparation of the final product.
Advanced Operation Mechanism
1οΈβ£ Large Capacity and High-Quality Materials
Capacity: 400 kg, allowing for efficient processing of large quantities of corn.
Material: Made entirely of 2 mm thick food-grade 304 stainless steel, ensuring rust resistance and maintaining product hygiene.
2οΈβ£ Powerful Motor to Ensure Perfect Mixing
Main Motor: 5 HP, Turkish-made, ensuring stable performance and high mixing efficiency.
A homogeneous mixing mechanism ensures perfect distribution of ingredients inside the mixer.
3οΈβ£ Precise Corn Moisture Control
Equipped with a built-in water tank that allows for precise control of the corn moisture level to achieve the desired consistency.
A water level indicator helps accurately adjust the quantity during the mixing process.
4οΈβ£ High-security worker protection system
Equipped with mechanical protection (metal mesh) that prevents workers from entering the mixer during operation, ensuring a safe working environment.
5οΈβ£ Smooth unloading and process control system
Equipped with a standard unloading port that allows easy product removal without clumping or loss of raw materials.
Equipped with a monitoring and cleaning port, allowing for monitoring the mixing process and ensuring the cleanliness of the mixer after each use.
6οΈβ£ Effective removal of metal impurities
The mixer basin contains a powerful magnet that removes any metal impurities from the corn, ensuring the purity of the final product and preventing unwanted materials from entering subsequent production lines.
Technical Specifications
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Material: Made entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
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Electrical Power: 3.75 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 180 cm
Width: 120 cm
Height: 230 cm
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Machine Number: 001
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Model: THV-2025PV-Z
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Country of Manufacture: Turkey – High-quality industrial materials according to European standards.
Durable construction and highly efficient performance
βοΈ 2 mm thick interior design for corrosion resistance and long-lasting durability.
βοΈ Smooth discharge system allows for easy control of the corn extraction process after mixing.
βοΈ High mechanical protection to ensure worker safety during operation.
βοΈ Magnets inside the tub to remove any metal impurities that may affect product quality.
βοΈ Precise control of corn moisture through a built-in water tank and level indicator.
βοΈ Robust and durable design made entirely of food-grade 304 stainless steel to ensure maximum hygiene.
βοΈ High-security system with a metal mesh to prevent hand entry during operation.
βοΈ Effective removal of metal impurities using the built-in tub magnet.
βοΈ Easy emptying and cleaning via dedicated openings.
βοΈ High-performance motor to ensure optimal mixing efficiency and highest quality.
π‘ The ideal solution to ensure homogeneous mixing and professional corn preparation with the best quality and operational efficiency!
screw conveyor
Precise, Efficient, and Safe Automated Material Transfer
The spiral conveyor is one of the most important pieces of equipment in production lines. It automatically feeds materials into the extruder in a smooth and efficient manner, ensuring a consistent flow and improving production efficiency with the highest levels of safety and quality.
Advanced Operation Mechanism
1οΈβ£ Spacious tank made of high-quality materials
Capacity: 75 kg, allowing sufficient storage of materials to ensure continuous production without interruption.
Material: Made entirely of 2 mm thick food-grade 304 stainless steel, providing high rust resistance and ensuring product hygiene.
2οΈβ£ Automatic extruder feeding to ensure consistent flow
The conveyor automatically feeds materials into the extruder, reducing the need for manual intervention and ensuring efficient work continuity.
A precise spiral design ensures smooth material transfer without clumping or interrupting flow.
3οΈβ£ High-security worker protection system
Equipped with a metal mesh as mechanical protection to prevent the worker's hand from entering the conveyor during operation, providing a safe working environment.
4οΈβ£ Efficient Metal Impurities Removal
Equipped with an advanced magnetic mechanism that removes any metal impurities that may be present within the materials, preserving the quality of the final product and protecting the machines from damage.
5οΈβ£ Ease of Cleaning and Maintenance
Equipped with a dedicated bottom opening for cleaning, facilitating periodic maintenance and removing any material residue inside the tank.
Technical Specifications
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Material: Made entirely of 304 food-grade stainless steel to ensure the highest standards of hygiene and quality.
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Electrical Power: 1.25 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 300 cm
Width: 90 cm
Height: 250 cm
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Machine Number: 002
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Model: THV-2025PV-Z
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Country of Origin: Turkey – High industrial quality according to European standards.
β Robust design and high operating efficiency
β 2 mm thick internal structure for corrosion resistance and long-lasting durability.
βοΈ Precise spiral design for uniform material transfer without clumping.
βοΈ Easy discharge system via the bottom opening, facilitating maintenance and cleaning.
βοΈ High mechanical protection to ensure worker safety during operation.
βοΈ Efficient removal of metal impurities using the built-in magnet.
βοΈ Automatic extruder feeding to ensure consistent flow and improve production efficiency.
βοΈ Durable construction made of food-grade 304 stainless steel to maintain hygiene and quality.
βοΈ Integrated safety system with metal mesh to prevent accidents during operation.
βοΈ Efficient removal of metal impurities using a built-in magnetic system.
βοΈ Easy maintenance and cleaning thanks to the dedicated bottom opening.
βοΈ Energy-saving design with low electricity consumption.
π‘ The ideal solution for precise and safe material transfer, while achieving the highest standards of quality and operational efficiency!
Extruder
Advanced Extrusion Technology – High Production Capacity, Continuity, and Maximum Manufacturing Efficiency!
This extruder is designed to operate continuously for up to 24 hours a day, using the finest materials to ensure superior performance and reliability.
It is the ideal choice for producing puffed corn and various snack kernels in a variety of shapes and consistent quality.
βοΈ Advanced Operation Mechanism:
1οΈβ£ High Production Capacity
βοΈ Production capacity up to 200 kg per hour (depending on the desired kernel shape).
βοΈ Equipped with a main feed screw to ensure continuous, accurate, and organized feeding of the line.
2οΈβ£ Robust and High-Quality Engineering Design
βοΈ The main stand is made of steel heat-coated using the latest ovens to withstand various environmental factors.
βοΈ The legs are made of standard steel to ensure the stability and durability of the extruder during operation.
3οΈβ£ Fully Insulated and Resistant Structure
βοΈ Fully insulated with a 304 food-grade stainless steel outer layer to ensure cleanliness and easy maintenance.
βοΈ The control panel is separate from the chassis and equipped with three ventilation filters and three cooling fans to protect the electronic components.
4οΈβ£ Professional Gearbox
βοΈ Made from the finest metals to withstand long working hours.
βοΈ The gearbox is specially designed for continuous, non-stop operation, with high efficiency and stable performance.
5οΈβ£ Heat-Treated Screws
βοΈ All screws are made from the finest metals and treated with the latest vacuum furnace technology to increase operating life and corrosion resistance.
6οΈβ£ Powerful Motors with Fully Electronic Control
βοΈ The 37 kW compressor screw motor has original copper windings.
βοΈ The motor body is made of highly durable galvanized steel.
βοΈ The speed of all motors is controlled by three electronic inverters to ensure flexible operation and energy savings.
7οΈβ£ Smart Start-Up Heater
βοΈ Equipped with an electronic heater to ensure easy initial start-up, along with a thermometer for precise temperature control.
8οΈβ£ Smart and Advanced Control Panel
βοΈ The main control panel is made of food-grade 304 stainless steel with a special ventilation system that is dust- and heat-resistant.
βοΈ Equipped with a programming system for automatic fault reading and self-storage of operational data.
βοΈ Includes a fully detailed electrical diagram to support easy maintenance and periodic inspection.
π Technical Specifications:
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Electrical Power: 380/220VAC – 50Hz – 39.75 kW
β«οΈ Length: 200 cm
β«οΈ Width: 100 cm
β«οΈ Height: 200 cm
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Approximate Weight: 1300 kg
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Machine Number: 003
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Model: THV-2025 SH-Z
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Country of Origin: Turkey
π‘ Why Choose the THV-2025 SH-Z Extruder?
βοΈ High production capacity with flexibility in grain shapes.
βοΈ Robust design to ensure 24/7 operation.
βοΈ Fully insulated and durable structure for easy cleaning and maintenance.
βοΈ Smart control panel for instant fault reading and complete control.
βοΈ Powerful motors with advanced electronic control to save energy and increase performance.
πΉ The perfect choice for producing puffed corn and snacks with world-class quality and professional performance!
Chips conveyor line
Advanced technology for efficient product transfer, with an intelligent engineering design to ensure cleanliness and easy maintenance!
This conveyor smoothly transfers product from the extruder to the screen and features a fully food-grade design that ensures the preservation of food quality and safety.
β€ Mechanism of Operation:
1. β
Fully food-grade manufacturing: The conveyor is made of food-grade 304 stainless steel, resistant to rust and corrosion.
2. β
Food-grade conveyor belt: Equipped with a conveyor belt made of high-quality PVC or food-grade plastic, specially designed for the safe transfer of food.
3. β
Easy to clean: Equipped with practical cleaning nozzles and automatic cleaning brushes to ensure continuous cleaning without the need for prolonged downtime.
4. β
Flexible movement: The conveyor is equipped with sturdy wheels for easy movement and cleaning as needed.
β€ Technical Specifications:
Electrical Power: 1.25 kW – 380/220 VAC – 50 Hz
Length: 300 cm
Width: 80 cm
Height: 300 cm
Machine Number: 004
Model: THV-2025 SH-Z
β€ Why Choose This Conveyor?
100% hygienic design compliant with global food standards.
Easy maintenance and cleaning for increased efficiency and reduced downtime.
Smooth, reliable movement ensures uninterrupted production flow.
European manufacturing quality ensures long-lasting performance and a long service life.
The sieve
Precise technology for product purification and removal of unwanted particles with complete efficiency and high quality!
The screen is used to separate unwanted particles and small pieces from chips through a carefully designed perforated cylinder to ensure optimal performance and final product quality.
β€ Mechanism of Operation:
1. β
Perforated cylinder design: Allows small unwanted pieces to pass through the precisely designed screen holes.
2. β
Waste Collection: The particles and small crumbs are collected in a dedicated tank located below the screen and supported by a sturdy frame.
3. β
Automatic Speed ββControl: The screen rotates at a proportional speed that is automatically adjusted to ensure optimal sorting results.
4. β
Hygienic Food Manufacturing: All screen parts are made entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and food safety.
β€ Technical Specifications:
Electrical Power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 200 cm
Width: 90 cm
Height: 270 cm
Machine Number: 005
Model: THV-2025 SH-Z
Country of Manufacture: Made in Turkey
β€ Why Choose This Screen?
High precision in sorting chips, resulting in a clean, impurity-free final product.
Complete food processing ensures product safety.
Easy operation and control thanks to the automatic speed control system.
High-quality Turkish products with European specifications ensure reliable performance and long service life.
Product conveyor belt
Advanced technology for efficient product transfer, with an intelligent engineering design to ensure cleanliness and easy maintenance!
This conveyor smoothly transfers product from the sieve to the fryer. It features a fully food-grade design that ensures food quality and safety.
β€ Mechanism of Operation:
1. β
Fully food-grade manufacturing: The conveyor is made of food-grade 304 stainless steel, resistant to rust and corrosion.
2. β
Food conveyor belt: Equipped with a conveyor belt made of high-quality PVC or food-grade plastic, specially designed to safely transfer food.
3. β
Easy to clean: Equipped with practical cleaning nozzles and automatic cleaning brushes to ensure continuous cleaning without the need for long downtime.
4. β
Flexible movement: The conveyor is equipped with sturdy wheels for easy movement and cleaning as needed.
β€ Technical Specifications:
Electrical Power: 1.25 kW – 380/220 VAC – 50 Hz
Length: 300 cm
Width: 80 cm
Height: 300 cm
Machine Number: 006
Model: THV-2025 SH-Z
β€ Why Choose This Conveyor?
100% hygienic design compliant with global food standards.
Easy maintenance and cleaning for increased efficiency and reduced downtime.
Smooth, reliable movement ensures uninterrupted production flow.
European manufacturing quality ensures long-lasting performance and a long service life.
fryer server
Smart and organized feeding of Cheetos or pellet chips into the fryer to ensure smooth flow and optimal production!
The fryer feeder is an essential part of the production line. It collects the product in a special tank and feeds it into the fryer regularly and efficiently thanks to the smart shaker system.
β€ How it works:
1. β
Main collection tank: Holds up to 100 kg of chips (Cheetos or pellet), ensuring adequate storage for continuous production.
2. β
Professional shaker: Equipped with a Turkish-made shaker of high-quality Belgian quality, it operates with a variable-speed system to precisely adjust the flow rate of the material into the fryer tub.
3. β
Regular feeding: The shaker ensures continuous and even feeding of the material into the fryer without interruption or clumping.
4. β
Healthy food manufacturing: All parts in contact with the product are made of food-grade 304 stainless steel to ensure hygiene and easy maintenance.
β€ Technical Specifications:
Electrical Power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 130 cm
Width: 100 cm
Height: 160 cm
Machine Number: 007
Model: THV-2025 SH-Z
Country of Manufacture: Made in Turkey
β€ Why choose this fryer feeder?
Full control of the chip flow speed into the fryer to increase frying efficiency.
High-quality manufacturing combines strength, durability, and Belgian precision.
Hygienic, food-industry-friendly design ensures the highest hygiene standards.
Automatic feeding system reduces waste and enhances production continuity.
Continuous fryer
π Industrial Fryer – THV-2025 SH-Z
Advanced engineering for professional chip frying – superior performance, high efficiency, and an ideal design for 24/7 operation!
This fryer is specially designed to ensure continuous production and high-quality chips, with careful attention to the smallest details of the thermal process, guaranteeing you a finished product that is cooked and delicious, meeting global industrial standards.
Important Note: This model is inspired by advanced Italian frying systems and is equipped with an upper (ship) lifting and lowering system operated by an oil pressure hydraulic system, providing safe and easy control during maintenance and cleaning, with maximum user protection.
β€ Detailed Operation Mechanism:
1. β
Advanced Engineering Frying Tub:
The fryer is a tub filled with oil into which the chips are carefully immersed and stirred in the oil to achieve perfect cooking.
2. β
Fast and Precise Frying Time:
The chips are cooked in just 15 seconds, ensuring crispiness and complete cooking without excessive oil absorption.
3. β
Integrated Conveyor with Shaker:
After frying, the chips are gradually raised onto a mesh conveyor with a built-in shaker system to remove excess oil as the first stage of product filtration.
4. β
Hydraulic Vessel Lifting System:
Equipped with a hydraulic oil pressure lift and lowering system, completely safe and easy to use, facilitating periodic maintenance and cleaning.
5. β
Internal Fire Chamber:
Equipped with an advanced internal heating chamber to directly heat the oil.
The burner operates on either diesel or natural gas, depending on the customer's preference.
The fire chamber is fully insulated with a 10 cm thick fiberglass layer on all sides to ensure high thermal safety.
6. β
Perfect Thermal Insulation:
Maintains a stable oil temperature.
Significantly reduces diesel or gas consumption.
Provides a safe environment for workers surrounding the fryer.
β€ Technical Specifications:
Electrical Power: 10.5 kW – 380/220 VAC – 50 Hz
Length: 550 cm
Width: 120 cm
Height: 220 cm
Machine Number: 008
Model: THV-2025 SH-Z
Country of Manufacture: Made in Turkey
β€ Fryer Features:
βοΈ Durable design designed for 24-hour continuous operation.
βοΈ Smart heating system and complete thermal insulation to save energy and increase safety.
βοΈ Chips cook quickly in just 15 seconds with the best color and crispiness.
βοΈ Safe and easy hydraulic lift system for easy and safe operation.
βοΈ Extremely easy cleaning and daily maintenance thanks to the intelligent fire chamber design.
βοΈ Made entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
π‘ The smart solution for producing perfect chips with world-class quality – an industrial fryer carefully thought out to meet the needs of modern factories!
Two oil tanks
Smart solutions for frying oil management – ββhighly efficient automatic storage and feeding, ensuring constant temperature even in the harshest winter conditions!
These tanks are specially designed to support continuous and regular operation of industrial fryers, using a dual system for feeding the fryer with new oil and storing used oil in a healthy and safe manner.
β€ Detailed mechanism of operation:
1. β
Large capacity: Each tank has a capacity of 320 liters, ensuring sufficient oil for long, uninterrupted production periods.
2. β
Double jacket design:
The space between the two walls is filled with water.
This maintains the oil temperature and prevents it from freezing, especially during harsh winters.
3. β
Efficient heating system:
Each tank is equipped with two powerful electric heaters to ensure constant oil temperature.
4. β
Dual pumps:
The first pump is dedicated to automatically replenishing the fryer with new oil when needed.
The second pump is dedicated to transferring the used oil to the filtration unit for refining or storage.
5. β
High-quality industrial engineering:
Tank body thickness: 3 mm.
Strong 3 mm thick bases and 3-inch pipes ensure durability and long service life.
6. β
Tank functions:
7. First tank: Automatically feeds the fryer with clean, new oil.
Second tank: Stores used oil after frying, in an organized and safe manner.
β€ Technical specifications:
Electrical power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 250 cm
Width: 120 cm
Height: 150 cm
Machine number: 009
Model: THV-2025 SH-Z
Country of manufacture: Made in Turkey
β€ Oil tank features:
Continuously feeds the fryer with new oil without manual intervention.
Smart thermal design prevents oil freezing and saves energy consumption.
Powerful industrial pumps ensure easy and fast transfer between tanks, fryers, or filters.
High-quality food-grade 304 stainless steel construction ensures cleanliness and easy maintenance.
Full support for the production line and reduces downtime due to oil shortages or coldness.
Oil drying vibrator
Smart solutions for frying oil management – ββhighly efficient automatic storage and feeding, ensuring constant temperature even in the harshest winter conditions!
These tanks are specially designed to support continuous and regular operation of industrial fryers, using a dual system for feeding the fryer with new oil and storing used oil in a healthy and safe manner.
β€ Detailed mechanism of operation:
1. β
Large capacity: Each tank has a capacity of 320 liters, ensuring sufficient oil for long, uninterrupted production periods.
2. β
Double jacket design:
The space between the two walls is filled with water.
This maintains the oil temperature and prevents it from freezing, especially during harsh winters.
3. β
Efficient heating system:
Each tank is equipped with two powerful electric heaters to ensure constant oil temperature.
4. β
Dual pumps:
The first pump is dedicated to automatically replenishing the fryer with new oil when needed.
The second pump is dedicated to transferring the used oil to the filtration unit for refining or storage.
5. β
High-quality industrial engineering:
Tank body thickness: 3 mm.
Strong 3 mm thick bases and 3-inch pipes ensure durability and long service life.
6. β
Tank functions:
7. First tank: Automatically feeds the fryer with clean, new oil.
Second tank: Stores used oil after frying, in an organized and safe manner.
β€ Technical specifications:
Electrical power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 250 cm
Width: 120 cm
Height: 150 cm
Machine number: 009
Model: THV-2025 SH-Z
Country of manufacture: Made in Turkey
β€ Oil tank features:
Continuously feeds the fryer with new oil without manual intervention.
Smart thermal design prevents oil freezing and saves energy consumption.
Powerful industrial pumps ensure easy and fast transfer between tanks, fryers, or filters.
High-quality food-grade 304 stainless steel construction ensures cleanliness and easy maintenance.
Full support for the production line and reduces downtime due to oil shortages or coldness.
Chips cooling process
Smart solutions for frying oil management – ββhighly efficient automatic storage and feeding, ensuring constant temperature even in the harshest winter conditions!
These tanks are specially designed to support continuous and regular operation of industrial fryers, using a dual system for feeding the fryer with new oil and storing used oil in a healthy and safe manner.
β€ Detailed mechanism of operation:
1. β
Large capacity: Each tank has a capacity of 320 liters, ensuring sufficient oil for long, uninterrupted production periods.
2. β
Double jacket design:
The space between the two walls is filled with water.
This maintains the oil temperature and prevents it from freezing, especially during harsh winters.
3. β
Efficient heating system:
Each tank is equipped with two powerful electric heaters to ensure constant oil temperature.
4. β
Dual pumps:
The first pump is dedicated to automatically replenishing the fryer with new oil when needed.
The second pump is dedicated to transferring the used oil to the filtration unit for refining or storage.
5. β
High-quality industrial engineering:
Tank body thickness: 3 mm.
Strong 3 mm thick bases and 3-inch pipes ensure durability and long service life.
6. β
Tank functions:
7. First tank: Automatically feeds the fryer with clean, new oil.
Second tank: Stores used oil after frying, in an organized and safe manner.
β€ Technical specifications:
Electrical power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 250 cm
Width: 120 cm
Height: 150 cm
Machine number: 009
Model: THV-2025 SH-Z
Country of manufacture: Made in Turkey
β€ Oil tank features:
Continuously feeds the fryer with new oil without manual intervention.
Smart thermal design prevents oil freezing and saves energy consumption.
Powerful industrial pumps ensure easy and fast transfer between tanks, fryers, or filters.
High-quality food-grade 304 stainless steel construction ensures cleanliness and easy maintenance.
Full support for the production line and reduces downtime due to oil shortages or coldness.
Flavoring device
The final touch for a distinctive taste – precise and perfect distribution of flavor powder on every chip!
The flavoring device is an essential and pivotal part of the chips production line. It is used to evenly distribute the flavor powder onto the chips after they have been cooled, ensuring a balanced taste and attractive appearance in every pack.
β€ Detailed Mechanism:
1. β
Powder Mixing Tank:
Equipped with an internal mixing device to continuously stir the flavor powder and prevent clumping.
Ensures constant flavor readiness for immediate feeding.
2. β
Horizontal Feeding Spiral:
Transfers the flavor from the tank to the spray unit in a gradual and regular manner.
Helps precisely control the amount of flavor fed to the vibrator.
3. β
Flow Control Inverter:
Equipped with an electronic inverter that allows the amount of flavor supplied to be adjusted according to the product type and desired density.
4. β
Precise distribution and calibration:
The system is designed to achieve the best coating for chips without waste or irregularities.
5. β
Professional food design:
All parts are made of food-grade 304 stainless steel, ensuring the highest levels of hygiene and ease of maintenance.
β€ Technical specifications:
Electrical power: 2.25 kW – 380/220 VAC – 50 Hz
Length: 140 cm
Width: 80 cm
Height: 160 cm
Machine number: 012
Model: THV-2025 SH-Z
Country of manufacture: Made in Turkey
β€ Flavoring device features:
Ideal and precise flavor distribution for a consistent taste throughout the product.
Smart industrial design to minimize flavor powder loss.
Easy to adjust and calibrate according to the desired flavor and type.
Durable and efficient for continuous production lines.
Easy to disassemble and clean to ensure continuous quality and cleanliness.
Flavor coating cylinder
The art of professional flavor distribution – slow rotation, perfect coating, and consistent flavor quality in every chip!
The drum seasoner is the final and crucial stage in the chip production line. It is where the chips are coated with their distinctive flavors in a homogeneous and precise manner, ensuring a great taste and professional appearance for the final product.
β€ Detailed Mechanism:
1. β
Rotating Food Drum:
Made entirely of food-grade 304 stainless steel to ensure product hygiene and easy cleaning.
Rotates at a slow, measured speed to ensure optimal flavor distribution without breaking the chips.
2. β
Electronic Speed ββControl:
Equipped with a modern inverter to precisely control the drum's rotation speed according to the type of chip and product sensitivity.
3. β
Advanced Flavor Sprayer:
Equipped with a new, calibrated, American-made flavor sprayer.
Enables a smooth and consistent spray of flavor as the chips rotate within the seasoner.
4. β
Anti-clumping design:
Special protrusions inside the seasoning prevent flavor from clumping or sticking, ensuring even distribution across all chips.
5. β
Chip time control:
The time the chips remain inside the drum can be calibrated and adjusted according to the desired flavor type and coating thickness.
6. β
Impurity ejection mechanism:
Equipped with a special system to eject very small grains or unwanted crumbs during the seasoning process, preserving the quality of the final product.
7. β
Easy movement and cleaning:
Equipped with an elegant chrome cover and sturdy wheels for easy movement and cleaning after use.
β€ Technical Specifications:
Electrical Power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 300 cm
Width: 120 cm
Height: 150 cm
Machine Number: 013
Model: THV-2025 SH-Z
Country of Manufacture: Made in Turkey
β€ Features of the Cylindrical Seasoning Machine:
Optimum flavor coverage to ensure a consistent flavor and perfect texture in every chip.
Smart design prevents flavor powder from clumping and caking inside the cylinder.
High-performance flavor sprayer for uniform spraying without waste.
Extremely easy calibration and cleaning for faster maintenance.
Ideal for all types of chips and crunchy snack products.
Now you have detailed and comprehensive explanations for every part of the Cheetos, Pallet, or Natural Potato Chips production line.
Electrical parts and control panels
Schneider breakers
Schneider contactors
Delta control screen
Delta inverters
GAMAK motors
YILMAZ gearboxes
Or as per customer request
Basic information
π§ Cheetos Chips Production Line - Frying System.
πΉ An integrated industrial solution for producing crunchy corn chips, the famous Cheetos.
The Cheetos Chips Production Line with Frying System is one of the reliable industrial solutions offered by Al-Huda International Company. This line is used to produce a single type of Cheetos-flavored corn chips, relying entirely on oil frying to achieve the rich taste and famous crunchy texture.
This line was designed according to the highest engineering and food standards, and features easy-to-operate technology, consistent performance, and high manufacturing quality that ensures continuous production and easy maintenance.
βοΈ Line Components and Operational Stages:
1οΈβ£ Corn Mixer:
Mixes corn flour with water and oil in specific quantities inside a mixer made of food-grade stainless steel to ensure dough consistency and prepare it for extrusion.
2οΈβ£ Screw Conveyor:
Smoothly transports the resulting dough from the mixer to the extruder unit, while maintaining the appropriate temperature and flexibility for processing.
3οΈβ£ Extruder:
The core of the line, it shapes the dough into the desired shape using high pressure and temperature. It is equipped with several molds to produce the specified shape.
The machine includes:
Pressure unit
Main motor
Automatic feeding unit
Electronic temperature control
4οΈβ£ Extruder face cutter:
Cuts the extruded grains into the desired length using rotating knives mounted on the extruder head.
5οΈβ£ Pneumatic conveying system:
Transports the cut grains directly to the frying unit using a controlled airflow, ensuring rapid conveyance and preventing breakage.
6οΈβ£ Continuous fryer:
The primary frying stage, where the grains are fried in hot oil at 170–180°C for 10 to 15 seconds.
The fryer is equipped with:
A temperature control system
Sprayers to stir the beans in the oil
An oil residue drainage system
An insulating cover for safety
7οΈβ£ De-oiling Shaker:
Removes excess oil from the beans after frying using gentle vibration, preserving crispness and reducing fat absorption.
8οΈβ£ Pre-cooling Line:
Reduces the temperature of the product before it moves to the seasoning stage, improving flavor adhesion and preventing clumping.
9οΈβ£ Flavoring Drum:
A rotating drum equipped with a flavor powder sprinkler that evenly coats the beans with the selected flavor thanks to its adjustable rotation angle and distribution speed.
π General Line Features:
Operating System: Fully Automatic
Product Type: Cheetos Flavored Corn Chips - One Shape
Power Source: Electricity, Diesel, or Gas as Requested
Manufacturing Material: 304 Food Grade Stainless Steel
Average Electrical Power: 60–80 kW
Required Installation Area: Approximately 400 m²
Complete Line Length: 26 meters
Width: 3 meters
π― Features of the Cheetos Frying Production Line:
β
Fully Automatic Operation with Smart Control Panel
β
Easy Maintenance and Cleaning Thanks to the Open Design
β
Integrated Safety System for All Operational Stages
β
High Quality Kernel Production and Consistent Flavor
β
Economical Energy and Fuel Consumption
β
Flexibility in Adjusting the Frying and Seasoning Degrees According to Product Type
π Made in Turkey - Using German Technology and High-Quality European Materials
Al-Huda - Over 20 Years of Industrial Experience in the Snack Production Line Manufacturing Field
