Cheetos chips production line with frying system, production capacity 200 kg

The line consists of the following parts:

1_Corn mixer
2_Spiral conveyor
3_Extruder
4_Product conveyor belt
5_Sieve
6_Fryer
7_2 oil tanks
8_Oil type shaker
9_Cooling conveyor line
10_Spice flavoring device
11_Spiced flavoring cylinder

corn mixer

Its mission is to mix corn and additional materials such as oil and water, mixer capacity / 400 kg /
Equipped with a standard opening for emptying.
Equipped with a water tank to control the moisture level of the corn with a liquid level indicator.
Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).
Equipped with an opening for cleaning and monitoring and to indicate the level of materials inside it
The mixer basin is equipped with a magnet to remove metal impurities from the corn, if any.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 180 cm
Width 120 cm
Height 230 cm
No. 001
Model THV-2024 SH-Z
Made in Turkey

screw conveyor

Consists of a tank with a capacity of 75 kg, whose task is to receive the flour mixture from the mixer and lift it to the extruder automatically, equipped with protection to prevent the worker's hand from entering the spiral, covered with a metal mesh. The spiral conveyor is equipped with a lower opening for cleaning. Equipped with a magnetic mechanism to extract metal impurities, if any, inside the flour.

Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 90 cm
Height 240 cm
No. 002
Model THV-2024 SH-Z
Made in Turkey

Extruder

Production capacity of /200 kg/ per hour
The main carrier is made of thermally coated steel with the latest ovens and equipped with standard steel legs, approximate weight of the extruder /1300/ kg
Fully insulated with an outer layer of food grade stainless steel /304/ for easy cleaning.
The gearbox is made of the finest metals that can withstand the pressure of long working hours, the main gearbox is designed to operate continuously 24 hours.
The spirals are made of the finest metals and treated with the latest thermal furnaces
Equipped with a main spiral to feed the compressor spiral with materials controlled by an inverter
The speed of all extruder motors is controlled electronically by three inverters.
The length of the grain is controlled by an electronic variable speed knife (inverter)
Equipped with a heating device to start work that is electronically controlled by a temperature clock.
The extruder is equipped with an air cooling mechanism
All extruder operations are controlled by a main control panel with a special ventilation system for hot places with wheels for easy movement.
The control panel is tightly insulated to prevent dust penetration.
The control panel is external and independent of the extruder body, equipped with three ventilation filters and three cooling fans.
The control panel is equipped with a classic panel for full control of the line's operation mechanism. The line is programmed to read faults automatically if any.
A program that can be stored automatically is attached to the control panel. A detailed electrical diagram.
Made of stainless steel 304
Electric capacity 380/220VAC 50HZ 22.5 Kw
Length 230 cm
Width 100 cm
Height 220 cm
No. -003
Model THV-2024 SH-Z
Made in Turkey

Chips conveyor line

PVC food grade plastic conveyor line whose function is to receive chips from the cutter and feed them to the fryer.
Equipped with wheels for easy movement and cleaning.
Made of 304 stainless steel
Electricity capacity 380/220VAC 50HZ 1.25 Kw
Length 200 cm
Width 80 cm
Height 170 cm
No. 004
Model THV-2024 SH-Z
Made in Turkey

The sieve

It is a perforated cylinder that allows small chips to pass through the holes of the cylindrical screen. Its function is also to get rid of damaged chips before the product enters the fryer and is collected in a tank under the screen carried by the screen body. It rotates at a speed proportional to the vertical of the fryer's feeding vibrator. Its speed is also controlled automatically.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 170 cm
Width 130 cm
Height 220 cm
No. 005
Model THV-2024 SH-Z
Made in Türkiye

Continuous fryer

The fryer is designed to operate 24 hours a day in a well-thought-out engineering way to easily pass the chips inside the fryer. The fryer is a frying pan containing oil. The chips are passed through, dipped and stirred in the oil and transferred to the back of the fryer in a period of time not exceeding 15 seconds so that the chips are cooked. The chips are gradually lifted on a built-in mesh track with a vibrator to remove the oil as a first stage. It is equipped with a fire chamber inside the fryer that is easy to clean and works to heat the oil via a burner that runs on diesel. The fire chamber is completely insulated with a layer of fiberglass with a thickness of / 10 cm / from all directions and the outer body to maintain the safety of the workers and to maintain the stability of the oil temperature at the required degree and to save diesel. Made of 304 stainless steel
Electricity capacity 380/220VAC 50HZ 10.5 Kw
Length 450 cm
Width 130 cm
Height 200 cm
No. 006
Model THV-2024 SH-Z
Made in Turkey

Two oil tanks

Their mission is to replace the fryer with oil when needed. Each tank has a capacity of 320 liters of oil.

They are designed with double jackets to be filled with water and to maintain the heat and prevent the oil from freezing, especially in winter. They have two heaters for each tank.
The thickness of the tank is 3 MM and the bases are 3 inches thick.
The tank is equipped with two pumps, one to replace the oil and the other to the filter.
The function of the first tank is to automatically feed the fryer with new oil when needed. The function of the second tank is to store the old oil fried in it.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 100 cm
Width 90 cm
Height 140 cm
Number 007
Model THV-2024 SH-Z
Made in Turkey

Oil drying vibrator

Its mission is to dry the oil from the chips. It is a vibrating conveyor line that works in four stages gradually to filter the oil from the chips.
Made of stainless steel 304
Electric capacity 380/220VAC 50Hz 3.75 Kw
Length 270 cm
Width 100 cm
Height 110 cm
No. 008
Model THV-2024 SH-Z
Made in Turkey

Chips cooling process

Mesh conveyor line whose mission is to cool and relax the chips before entering the flavoring stage and transferring them into the marinade

Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 70 cm
Height 100 cm
No. 009
Model THV-2024 SH-Z
Made in Turkey

Flavoring device

It is a tank
Equipped with a device for mixing and stirring the flavor powder.
Equipped with a horizontal spiral for feeding.
Equipped with an inverter device to control the amount of flavor flowing to the spray vibrator accurately, for adjustment and calibration Equipped with an electronic circuit designed to allow it to distribute the flavor powder perfectly and coat the chips

Made of stainless steel 304
Electricity capacity 380/220VAC 50Hz 3.75 Kw
Length 300 cm
Width 70 cm
Height 100 cm
No. 010
Model THV-2024 SH-Z
Made in Turkey

Flavor coating cylinder

It is a cylinder whose speed is controlled electronically by an inverter. The scales in the seasoning are manufactured to prevent the accumulation and clumping of the flavor and to obtain the best flavoring result by rotating the chips slowly and homogeneously while spraying the flavor. The seasoning can be calibrated to control the time the chips pass through it. The vaccination cylinder is equipped with a mechanism to expel impurities and very small unwanted chips that may have resulted from the rotation.
Made of stainless steel 304
Electricity capacity 380/220VAC 50Hz 3.75 Kw
Length 300 cm
Width 120 cm
Height 150 cm
No. 011
Model THV-2024 SH-Z
Made in Turkey

Electrical parts and control panels

Schneider breakers

Schneider contactors

Delta control screen

Delta inverters

GAMAK motors

YILMAZ gearboxes

Or as per customer request