Fully automatic corn chips production line, no touch by hands, production capacity 350 kg

Corn mixer

Its mission is to mix corn and additional materials such as oil and water. The mixer capacity is 500 kg.
Equipped with a standard opening for emptying.
Equipped with a water tank to control the moisture level of corn with a level indicator.
Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).
Equipped with an opening for cleaning, monitoring, and indicating the level of materials inside.
The mixer basin is equipped with a magnet to remove mineral impurities from the corn, if any.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 5.25 Kw
Height 180 cm
Width 140 cm
Height 250 cm
No. 001
Model THV-2024PV-ZA
Turkish industry

Screw conveyor

Consists of a tank with a capacity of 100 kg.
Equipped with a bottom hole for cleaning. It feeds materials to the extruder automatically. Equipped with mechanical protection to prevent the worker’s hand from entering the mixer (metal mesh).
Equipped with a magnetic mechanism to pull out metal impurities inside the corn, if any.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 2.25 Kw
Length 350 cm
Width 100 cm
Height 300 cm
No. 002
Model THV-2024PV-ZA
Turkish industry

Extruder

Its mission is to explode and shape the chips as desired.

Production capacity from / 300 to 350 / kg per hour depending on the shape of the required chip.

The gearbox is made of the finest metals that can withstand the pressure of long working hours.

The main gearbox is designed to operate 24 hours continuously.
The bearings are Swedish and Japanese made, SKF brand.
The screws are made of the finest metals and treated with the latest thermal furnaces. Equipped with a main screw to feed the compressor screw with materials and is controlled by an inverter.
The speed of all extruder motors is controlled electronically by three inverter devices.
The length of the chip is controlled by an electronic variable speed knife (inverter).
Equipped with an electronically controlled start-up heating device, a temperature clock
The extruder is equipped with a water cooling mechanism.
The extruder is equipped with an air cooling mechanism.
All extruder operations are controlled by a main control panel with a special ventilation system for hot places.
The control panel is tightly insulated to prevent dust penetration.
The control panel is external and independent of the extruder body, equipped with ventilation filters.
The control panel is equipped with a classic panel for complete control of the line's operation mechanism. The line has also been programmed to read faults automatically if any.
Made of 304 stainless steel
Electricity capacity 380/220VAC 50HZ 49.75 Kw
Length 200 cm
Width 130 cm
Height 290 cm
No. 003
Model THV-2024PV-ZA
Made in Turkey

Chips conveyor line

Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy movement and cleaning
Conveyor belt made of PVC or food grade plastic to transfer materials from the extruder to the oven.
Equipped with cleaning holes.
Equipped with automatic cleaning brushes.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.25 Kw
Length 350 cm
Width 80 cm
Height 220 cm
No. 004
Model THV-2024PV-Z A
Made in Turkey

Hot air grill oven

Hot air roasting oven
The line is equipped with a drying and roasting oven, American model, 3 floors
Production capacity / 600 / kg per hour with a roasting temperature of up to / ° 300 /
Operates on diesel or natural gas LPG as requested,
The oven is equipped with an automatic cleaning mechanism for the grid holding the chips. The oven is also equipped with an inverter for each floor to control the speed and a motor for each floor to control the speed of the grid.
The oven is equipped with two two-minute, programmable automatic temperature clocks.
The oven is equipped with two heating chambers that can be disassembled and installed for maintenance work.
The oven is completely insulated with a layer of insulating fiberglass with a thickness of / 12 / cm from all sides. It is equipped with an air distribution mechanism from the top and bottom with a recirculation mechanism from the sides. It is equipped with a hot air pumping fan and a second fan to extract and recycle the air. It is equipped with a special control panel with an independent structure that can be disassembled and installed for easy charging and cleaning work.
It is equipped with a touch control screen with an automatic fault reading system via text messages. The rotation of the hot air blowing fans is controlled and circulated by inverter devices.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 12 Kw
Length 800 cm
Width 170 cm
Height 220 cm
No. 005
Model THV-2024PV-Z A
Made in Turkey

Chips conveyor line

A conveyor belt whose task is to receive the chips from the oven and raise them to the mutabal, equipped with wheels for easy moving and cleaning
The conveyor belt is made of PVC or food grade plastic
Made of stainless steel 304
Electricity capacity: 380/220VAC 50Hz 1.25 Kw
Length 200 cm
Width 80 cm
Height 150 cm
No. 006
Model THV-2024PV-ZA
Made in Türkiye

Two flavor mixer tanks

Leur mission est de mélanger l'arôme avec l'huile. La capacité du mélangeur est de 300 litres. Il est réalisé sous forme de double enveloppe pour un chauffage indirect. Les mélangeurs d'arômes sont reliés à la pompe sur un châssis unique en fer thermolaqué. et recouvert d'acier inoxydable. Il est équipé de roues pour faciliter le déplacement et le nettoyage.
Il est équipé d'une horloge de température pour surveiller la température de l'eau chaude dans les mélangeurs. Il est équipé d'un indicateur pour indiquer le niveau d'eau chaude à l'intérieur.
Fabriqué en acier inoxydable 304
Capacité électrique 380/220VAC 50HZ 3,75 Kw
Hauteur 220 cm
Largeur 150 cm
Hauteur 190 cm
N°006
Modèle THV-2024PV-Z
Industrie turque

Flavor coating cylinder

It is a rotating cylinder whose speed is controlled electronically by an inverter and is equipped with an advanced American model flavor sprayer that can be calibrated. The seasoning is provided with a cover from the end of the material exit and wheels for easy movement and cleaning. The scales in the seasoning are manufactured to prevent the accumulation of flavor clumps and to obtain the best flavoring result by rotating the chips slowly and homogeneously while spraying the flavor. The seasoning can be calibrated to control the time the chips pass inside it. The vaccination cylinder is equipped with a mechanism to expel impurities and very small unwanted chips that may have resulted from the rotation.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 350 cm
Width 130 cm
Height 150 cm
No. 007
Model THV-2024PV-ZA
Made in Turkey

Flavor Pump

Pump body made of solid European aluminum The pump is mounted on a carrier platform made of food grade stainless steel / 304 / equipped with wheels, the alternating suction and pumping system (American technology to save flavor consumption) is an inkjet motor connected to a solid aluminum pump.
Easy to maintain and clean Equipped with a food grade silicone hose.
The amount of flavor or flavor is controlled electronically by an inverter device.
Made of stainless steel 304
Power 380/220VAC 50HZ 1.125 Kw
Length 80 cm
Width 70 cm
Height 90 cm
No. 008
Model THV-2024PV-Z A
Made in Turkey

Electrical parts and control panels

Schneider breakers

Schneider contactors

Delta control screen

Delta inverters

GAMAK motors

YILMAZ gearboxes

Or as per customer request

The line consists of the following parts:

1_Corn mixer
2_Spiral conveyor
3_Extruder
4_Product conveyor
5_Hot air roasting oven
6_Chips conveyor line
7_Flavor mixing group tanks
8_Flavor pump
9_Seasoned flavoring cylinder