200 kg corn chips production line

200 kg corn chips production line

basic information

Turkish industry with German technology spanning more than twenty years
Our industries have international quality certificates
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The font produces more than 30 shapes
The length of the line is 18 meters, but the width is 3 meters
The line needs an area of 250 m²


Learn more about the line and available production capacities
To request a quotation and to add any modification, please contact us to provide you with all the information in detail.

control Board

SCHNEIDER Cutters
SCHNEIDER CONTACTERS
10 inch DELTA control screen
Inverters DELTA
Engines, the Turkish company GAMAK, with a German franchise
Gearboxes of the famous Turkish brand YILMAZ
According to the client's request

parts

1 – Corn Moisturizing Mixer, Capacity // 400 kg //
2 – spiral feeder
3 – The extruder (explosion and shaping head) with the automatic feeding device
4 – Itinerary conveying the product from the extruder to the oven
5 – Oven drying and roasting
6 – Flavor tanks
7 – Mutabbal
8 – American model flavor pump

production line

Corn Moisturizing Mixer

Mixer capacity / 400 / kg
/ 304 made of stainless steel /
Stainless steel thickness / 2 / mm.

Main engine with a capacity of / 5 / hp Turkish industry

Equipped with a standard opening for emptying.

Equipped with a water tank to control the humidity of the corn with a level indicator

Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).

Equipped with a hole for cleaning and monitoring and to indicate the level of materials inside

The mixer basin is equipped with a magnet to remove metal impurities from the corn, if any

spiral feeder

Composed of a tank capacity / 75 kg /
Made of stainless steel / 304 /

Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)

Equipped with a magnetic mechanism to pull out the metal impurities, if any, inside the atom

Extruder

Production capacity from / 175 to 200 / kg per hour according to the shape of the required pill

The main carrier is made of heat-coated steel with the latest furnace and is equipped with standard steel legs, the approximate weight of the extruder is/1300/kg

Fully insulated with an outer layer of food-grade stainless steel /304/ for easy cleaning

The gearbox is made of the finest types of metal that can withstand the pressure of long working hours, model American Extrusion

The main gearbox is designed to operate continuously 24 hours

Bearings and bearings made in Sweden and Japan, brand SKF

The spirals are made of the finest metals and processed by the latest thermal furnaces (vacuum furnace technology)

Equipped with a main screw to feed the compressor screw with materials, and it is controlled by an LS-branded inverter

The product feeding snail is equipped with an Italian VARVEL gearbox and an Italian motor

Snail compressor motor, capacity / 50 hp / 35 / kilowatt, Italian industry, copper coils

The body of the main engine is made of fonts

The speed of all extruder motors is controlled electronically by / 3 / LS brand inverters

The length of the grain is controlled by an electronically variable speed knife (inverter) brand LS.

Equipped with an electronically controlled heating device to start work, a Korean AUTONICS brand watch

The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion

The extruder is equipped with a cooling mechanism by means of compressed air, an Italian model

All extruder operations are controlled by a main control panel with a special ventilation system for hot places, made of food grade stainless steel 304 with wheels for easy movement

The control panel is tightly insulated to prevent dust penetration.

The control panel is external, independent of the extruder structure, equipped with 3 ventilation filters and 3 cooling fans.

The control panel is provided with a 12-inch color touch screen LS brand that contains three languages on demand to fully control the mechanism of the line’s work. The line has been programmed to read faults, if any, automatically through text messages displayed on the touch screen.

The touch control screen contains / 99 / programs that can be stored automatically. Attached to the control panel is a detailed electrical diagram

product conveyor belt

Conveyor belt made of food grade stainless steel /304/

Equipped with wheels for easy movement and cleaning

The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven

Equipped with cleaning holes
Equipped with automatic cleaning brushes

Hot Air Drying Oven

The line is equipped with an American Extrusion oven drying and roasting hot air system
Production capacity / 400 / kg per hour at a roasting temperature of up to / 250 ° /

The humidity of the final product from the chips, according to demand, from 0 to 5%, it works on diesel or LPG, according to demand,

The outer shell of the oven is made of food grade stainless steel 304 / oven length / 5 m / oven width / 1.5 m /

Width of the path The net carrying the chips is / 1 meter / the net is made of food grade stainless steel / 304 /

The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips. The oven is equipped with an LS-branded inverter device to control the speed of the grid carrying the chips.

The oven was provided with accurate and programmable automatic temperature clocks, number / 2 / The oven was provided with a built-in heating chamber that can be removed and installed for maintenance work, made of chrome / 304 / and stainless steel prepared to withstand temperatures up to / 800 / degrees

The heating chamber was supplied with an Italian burner, Baltur or Riello, model 2019, all electrical parts of the French SCHNEIDER brand and LS Korean, the main gearbox is Italian, and the engine is Italian or Turkish manufacture, excellent quality.

The oven was completely insulated with a layer of fiberglass, thickness of / 12 / cm from all sides

Equipped with an air distribution mechanism from the top and bottom with a recirculation mechanism from the sides Equipped with a hot air pumping fan with an engine capacity of /3 / horse excellent Italian or Turkish industry

Equipped with an air intake and circulation fan with an engine of 3 / horse capacity, excellent Italian or Turkish manufacture


Equipped with a control panel with a separate structure that can be detached and installed for easy charging and cleaning work

Equipped with a touch screen control with an automatic fault reading system via text messages The rotation and circulation of the hot air pumping fans is controlled by inverters

Flavor Cooking Mixers Number 2

Made of / stainless steel 304 / mixer capacity / 200 / liter approximately Made of double jacket for indirect heating Flavor mixers are connected with the pump on one chassis made of thermally coated iron and covered with stainless steel Equipped with wheels for easy movement and cleaning

Equipped with a thermometer to monitor the temperature of the hot water in the mixers Equipped with an indicator to indicate the level of hot water inside it

Spiced

It is a cylinder made of food grade stainless steel 304, and the speed of the seasoning is controlled electronically via an inverter. It is supplied with an advanced, calibrated American model flavor sprayer.

The seasoning is provided with a chrome cover from the material outlet side and wheels for easy stirring and cleaning, the scales in the marinade
Manufactured to prevent the accumulation and agglomeration of the flavor and to obtain the best flavoring result through the process of slowly and homogeneously rotating the chips while spraying the flavor

The seasoning can be calibrated to control the time of passage of chips inside it

The grafting cylinder is equipped with a mechanism to expel the impurities and the very small unwanted chips that may have been caused by rotation
Length 3 M
Height 150 cm
Width CM 130

flavor pump
American Extrusion
The pump body is made of solid European aluminum. The pump is installed on a carrier platform made of food-grade stainless steel / 304 / equipped with wheels. The alternating suction and pumping work system (American technology to save the consumption of taste) is an Ankernage motor

Connected to a solid European aluminum pump

The connection process is done by a rubber band for easy maintenance and cleaning

Equipped with a food grade silicone hose made in Spain

The amount of flavor or taste is controlled electronically precisely by an inverter

Quotation Request