A fully automated corn chips production line that includes three filling and wrapping machines and a weighing system with a production capacity of 200 kg.
Corn Chips Production Line – The Perfect Solution for Making High-Quality Crisps The corn chips production line is one of the latest industrial technologies used in the corn chips industry, as it converts corn flour into crispy and delicious chips using integrated processes that include mixing, extrusion, shaping, drying, or roasting, seasoning, and packaging. This line is characterized by its high efficiency and high productivity, making it the ideal choice for factories wishing to produce high-quality corn chips according to international standards. Components of the production line: 1. Raw material mixing unit – mixes corn flour with water and other ingredients to reach the ideal dough consistency. 2. Extruder – relies on high pressure and heat to shape the dough and convert it into different shapes of chips according to the customer’s request 3. Shaping and cutting device – cuts the dough into the required sizes and shapes before the drying stage. 4. Hot air dryer – removes excess moisture from the product before frying or roasting to ensure ideal crispness. 5. Oven can get excellent crunchiness for a preferred taste for a healthy product with less fat. Final for crispier and healthier chips. 6. Seasoning and seasoning unit - adds different flavors to the product to ensure a delicious and attractive taste according to market desire. 7. Packaging machine - packs chips in airtight bags to maintain their freshness and flavor for as long as possible. Features of the corn chips production line: ✅ High productivity - works with an integrated automatic system to increase efficiency and reduce waste. ✅ Flexibility in production - various shapes and flavors of corn chips can be easily produced. ✅ Accurate quality control - ensures the manufacture of a homogeneous product in terms of texture and taste. ✅ Energy and oil efficiency - designed with modern technologies to save energy and reduce the percentage of oil in the final product. ✅ Advanced and easy-to-operate design - made of high-quality materials according to international health and food standards. The corn chips production line can be used to produce a variety of products, such as: Crispy corn chips Puffed corn chips Crispy snacks with different flavors If you are looking for a complete and high-quality corn chips production line, this line is the perfect choice to meet your production needs with the best standards! ✔️ Turkish industry with German technology - more than 20 years of experience in the food machinery industry ✔️ Production lines with international quality certificates ✔️ Integrated solutions to ensure the success of your project in the field of crisps manufacturing We, Al-Huda Company, bear full responsibility for any defect in the specifications and conditions, as the line is tested on Al-Huda Company's land, and if it does not suit the customer, the customer has the right to recover the amount paid Turkish industry with German technology spanning more than twenty years Our industries have international quality certificates Al-Huda is the experience of generations in the world of industry and the creativity of the era and development towards the future The line produces more than 30 shapes The length of the entire line is 27 meters - width 3 meters The line requires an area of 300 m² Do not hesitate to request any inquiries Al-Huda is your best choice To add any modification, please contact us to provide you with full information in detail.
basic information
Turkish industry with German technology spanning more than twenty years
Our industries have international quality certificates
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The font produces more than 30 shapes
The length of the line is 18 meters, but the width is 3 meters
The line needs an area of 250 m²
Learn more about the line and available production capacities
To request a quotation and to add any modification, please contact us to provide you with all the information in detail.
parts
1_corn mixer
2_The spiral conveyor
3_Extruder
4_Conveyor belt for the product
5_ Grill oven on hot air
6_Flavor mixing tanks
7_Flavor pump
8_The spiced flavoring cylinder
9_A line that becomes a server for packing machines
10_Packing and wrapping machines
production line
Corn Moisturizing Mixer
Mixer capacity / 400 / kg
/ 304 made of stainless steel /
Stainless steel thickness / 2 / mm.
Main engine with a capacity of / 5 / hp Turkish industry
Equipped with a standard opening for emptying.
Equipped with a water tank to control the humidity of the corn with a level indicator
Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).
Equipped with a hole for cleaning and monitoring and to indicate the level of materials inside
The mixer basin is equipped with a magnet to remove metal impurities from the corn, if any
spiral feeder
Composed of a tank capacity / 75 kg /
Made of stainless steel / 304 /
Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)
Equipped with a magnetic mechanism to pull out the metal impurities, if any, inside the atom
Extruder
Production capacity from / 175 to 200 / kg per hour according to the shape of the required pill
The main carrier is made of heat-coated steel with the latest furnace and is equipped with standard steel legs, the approximate weight of the extruder is/1300/kg
Fully insulated with an outer layer of food-grade stainless steel /304/ for easy cleaning
The gearbox is made of the finest types of metal that can withstand the pressure of long working hours, model American Extrusion
The main gearbox is designed to operate continuously 24 hours
Bearings and bearings made in Sweden and Japan, brand SKF
The spirals are made of the finest metals and processed by the latest thermal furnaces (vacuum furnace technology)
Equipped with a main screw to feed the compressor screw with materials, and it is controlled by an LS-branded inverter
The product feeding snail is equipped with an Italian VARVEL gearbox and an Italian motor
Snail compressor motor, capacity / 50 hp / 35 / kilowatt, Italian industry, copper coils
The body of the main engine is made of fonts
The speed of all extruder motors is controlled electronically by / 3 / LS brand inverters
The length of the grain is controlled by an electronically variable speed knife (inverter) brand LS.
Equipped with an electronically controlled heating device to start work, a Korean AUTONICS brand watch
The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion
The extruder is equipped with a cooling mechanism by means of compressed air, an Italian model
All extruder operations are controlled by a main control panel with a special ventilation system for hot places, made of food grade stainless steel 304 with wheels for easy movement
The control panel is tightly insulated to prevent dust penetration.
The control panel is external, independent of the extruder structure, equipped with 3 ventilation filters and 3 cooling fans.
The control panel is provided with a 12-inch color touch screen LS brand that contains three languages on demand to fully control the mechanism of the line’s work. The line has been programmed to read faults, if any, automatically through text messages displayed on the touch screen.
The touch control screen contains / 99 / programs that can be stored automatically. Attached to the control panel is a detailed electrical diagram
product conveyor belt
Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy movement and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven
Equipped with cleaning holes
Equipped with automatic cleaning brushes
Hot Air Drying Oven
The line is equipped with an American Extrusion oven drying and roasting hot air system
Production capacity / 400 / kg per hour at a roasting temperature of up to / 250 ° /
The humidity of the final product from the chips, according to demand, from 0 to 5%, it works on diesel or LPG, according to demand,
The outer shell of the oven is made of food grade stainless steel 304 / oven length / 5 m / oven width / 1.5 m /
Width of the path The net carrying the chips is / 1 meter / the net is made of food grade stainless steel / 304 /
The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips. The oven is equipped with an LS-branded inverter device to control the speed of the grid carrying the chips.
The oven was provided with accurate and programmable automatic temperature clocks, number / 2 / The oven was provided with a built-in heating chamber that can be removed and installed for maintenance work, made of chrome / 304 / and stainless steel prepared to withstand temperatures up to / 800 / degrees
The heating chamber was supplied with an Italian burner, Baltur or Riello, model 2019, all electrical parts of the French SCHNEIDER brand and LS Korean, the main gearbox is Italian, and the engine is Italian or Turkish manufacture, excellent quality.
The oven was completely insulated with a layer of fiberglass, thickness of / 12 / cm from all sides
Equipped with an air distribution mechanism from the top and bottom with a recirculation mechanism from the sides Equipped with a hot air pumping fan with an engine capacity of /3 / horse excellent Italian or Turkish industry
Equipped with an air intake and circulation fan with an engine of 3 / horse capacity, excellent Italian or Turkish manufacture
Equipped with a control panel with a separate structure that can be detached and installed for easy charging and cleaning work
Equipped with a touch screen control with an automatic fault reading system via text messages The rotation and circulation of the hot air pumping fans is controlled by inverters
Flavor Cooking Mixers Number 2
Made of / stainless steel 304 / mixer capacity / 200 / liter approximately Made of double jacket for indirect heating Flavor mixers are connected with the pump on one chassis made of thermally coated iron and covered with stainless steel Equipped with wheels for easy movement and cleaning
Equipped with a thermometer to monitor the temperature of the hot water in the mixers Equipped with an indicator to indicate the level of hot water inside it
Spiced
It is a cylinder made of food grade stainless steel 304, and the speed of the seasoning is controlled electronically via an inverter. It is supplied with an advanced, calibrated American model flavor sprayer.
The seasoning is provided with a chrome cover from the material outlet side and wheels for easy stirring and cleaning, the scales in the marinade
Manufactured to prevent the accumulation and agglomeration of the flavor and to obtain the best flavoring result through the process of slowly and homogeneously rotating the chips while spraying the flavor
The seasoning can be calibrated to control the time of passage of chips inside it
The grafting cylinder is equipped with a mechanism to expel the impurities and the very small unwanted chips that may have been caused by rotation
Length 3 M
Height 150 cm
Width CM 130
flavor pump
American Extrusion
The pump body is made of solid European aluminum. The pump is installed on a carrier platform made of food-grade stainless steel / 304 / equipped with wheels. The alternating suction and pumping work system (American technology to save the consumption of taste) is an Ankernage motor
Connected to a solid European aluminum pump
The connection process is done by a rubber band for easy maintenance and cleaning
Equipped with a food grade silicone hose made in Spain
The amount of flavor or taste is controlled electronically precisely by an inverter
Corn mixer
Homogeneous and precise mixing of corn to the highest quality standards.
The corn mixer is essential equipment for preparing corn before the manufacturing stages. It achieves perfect homogeneity in the corn mixture by adding a precise percentage of moisture, ensuring even distribution and professional preparation of the final product.
Advanced Operation Mechanism
1️⃣ Large Capacity and High-Quality Materials
Capacity: 400 kg, allowing for efficient processing of large quantities of corn.
Material: Made entirely of 2 mm thick food-grade 304 stainless steel, ensuring rust resistance and maintaining product hygiene.
2️⃣ Powerful Motor to Ensure Perfect Mixing
Main Motor: 5 HP, Turkish-made, ensuring stable performance and high mixing efficiency.
A homogeneous mixing mechanism ensures perfect distribution of ingredients inside the mixer.
3️⃣ Precise Corn Moisture Control
Equipped with a built-in water tank that allows for precise control of the corn moisture level to achieve the desired consistency.
A water level indicator helps accurately adjust the quantity during the mixing process.
4️⃣ High-security worker protection system
Equipped with mechanical protection (metal mesh) that prevents workers from entering the mixer during operation, ensuring a safe working environment.
5️⃣ Smooth unloading and process control system
Equipped with a standard unloading port that allows easy product removal without clumping or loss of raw materials.
Equipped with a monitoring and cleaning port, allowing for monitoring the mixing process and ensuring the cleanliness of the mixer after each use.
6️⃣ Effective removal of metal impurities
The mixer basin contains a powerful magnet that removes any metal impurities from the corn, ensuring the purity of the final product and preventing unwanted materials from entering subsequent production lines.
Technical Specifications
✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
✅ Electrical Power: 3.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 180 cm
Width: 120 cm
Height: 230 cm
✅ Machine Number: 001
✅ Model: THV-2025PV-Z
✅ Country of Manufacture: Turkey – High-quality industrial materials according to European standards.
Durable construction and highly efficient performance
✔️ 2 mm thick interior design for corrosion resistance and long-lasting durability.
✔️ Smooth discharge system allows for easy control of the corn extraction process after mixing.
✔️ High mechanical protection to ensure worker safety during operation.
✔️ Magnets inside the tub to remove any metal impurities that may affect product quality.
✔️ Precise control of corn moisture through a built-in water tank and level indicator.
✔️ Robust and durable design made entirely of food-grade 304 stainless steel to ensure maximum hygiene.
✔️ High-security system with a metal mesh to prevent hand entry during operation.
✔️ Effective removal of metal impurities using the built-in tub magnet.
✔️ Easy emptying and cleaning via dedicated openings.
✔️ High-performance motor to ensure optimal mixing efficiency and highest quality.
💡 The ideal solution to ensure homogeneous mixing and professional corn preparation with the best quality and operational efficiency!
Screw conveyor
Precise, Efficient, and Safe Automated Material Transfer
The spiral conveyor is one of the most important pieces of equipment in production lines. It automatically feeds materials into the extruder in a smooth and efficient manner, ensuring a consistent flow and improving production efficiency with the highest levels of safety and quality.
Advanced Operation Mechanism
1️⃣ Spacious tank made of high-quality materials
Capacity: 75 kg, allowing sufficient storage of materials to ensure continuous production without interruption.
Material: Made entirely of 2 mm thick food-grade 304 stainless steel, providing high rust resistance and ensuring product hygiene.
2️⃣ Automatic extruder feeding to ensure consistent flow
The conveyor automatically feeds materials into the extruder, reducing the need for manual intervention and ensuring efficient work continuity.
A precise spiral design ensures smooth material transfer without clumping or interrupting flow.
3️⃣ High-security worker protection system
Equipped with a metal mesh as mechanical protection to prevent the worker's hand from entering the conveyor during operation, providing a safe working environment.
4️⃣ Efficient Metal Impurities Removal
Equipped with an advanced magnetic mechanism that removes any metal impurities that may be present within the materials, preserving the quality of the final product and protecting the machines from damage.
5️⃣ Ease of Cleaning and Maintenance
Equipped with a dedicated bottom opening for cleaning, facilitating periodic maintenance and removing any material residue inside the tank.
Technical Specifications
✅ Material: Made entirely of 304 food-grade stainless steel to ensure the highest standards of hygiene and quality.
✅ Electrical Power: 1.25 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 300 cm
Width: 90 cm
Height: 250 cm
✅ Machine Number: 002
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey – High industrial quality according to European standards.
✔ Robust design and high operating efficiency
✔ 2 mm thick internal structure for corrosion resistance and long-lasting durability.
✔️ Precise spiral design for uniform material transfer without clumping.
✔️ Easy discharge system via the bottom opening, facilitating maintenance and cleaning.
✔️ High mechanical protection to ensure worker safety during operation.
✔️ Efficient removal of metal impurities using the built-in magnet.
✔️ Automatic extruder feeding to ensure consistent flow and improve production efficiency.
✔️ Durable construction made of food-grade 304 stainless steel to maintain hygiene and quality.
✔️ Integrated safety system with metal mesh to prevent accidents during operation.
✔️ Efficient removal of metal impurities using a built-in magnetic system.
✔️ Easy maintenance and cleaning thanks to the dedicated bottom opening.
✔️ Energy-saving design with low electricity consumption.
💡 The ideal solution for precise and safe material transfer, while achieving the highest standards of quality and operational efficiency!
Extruder
Professional Performance for the Production of the Highest-Quality Puffed Grains
The extruder is an essential piece of equipment in the food industry. It produces puffed grains in various shapes using advanced manufacturing techniques, ensuring consistent production with high efficiency and precise control over the shape and size of the final product. Advanced Operation Mechanism
1️⃣ High Production Capacity and Continuous Operational Efficiency
Production capacity: Ranges from 200 kg per hour, depending on the desired grain shape.
Designed for 24-hour continuous operation thanks to a heavy-duty gearbox made from the finest metals according to American Extrusion standards.
2️⃣ Robust Structure to Ensure Durability and Sustainability
The main carrier is made of steel heat-coated using the latest furnaces to protect it from corrosion and shocks.
Fully insulated with a layer of food-grade 304 stainless steel to ensure easy cleaning and adherence to health standards.
Approximate Weight: 1300 kg, providing stability and consistency during operation.
3️⃣ Advanced transmission system for higher reliability.
The bearings and bearings are Swedish and Japanese-made SKF, ensuring smooth performance and a long operational life.
The screws are made of the finest metals and heat-treated using the latest vacuum furnace technology, ensuring they can withstand high temperatures and pressures during operation.
Equipped with a main screw that automatically feeds material to the compressor screw via an inverter, allowing precise control of the feeding process.
4️⃣ Integrated electronic control for flexible operation.
All extruder motors are electronically controlled via three inverters, ensuring smooth control at various speeds.
An electronically variable speed inverter knife allows for easy adjustment of the grain length according to production needs.
Equipped with a start-up heater with precise electronic temperature control.
5️⃣ Dual cooling to maintain stable performance.
A closed-circuit water-cooled system based on the American Extrusion model ensures high cooling efficiency and reduces water consumption.
An additional air-cooled system maintains stable temperatures during continuous operation.
6️⃣ Smart control panel for efficient process monitoring
An independent main control panel made of food-grade 304 stainless steel, equipped with a special ventilation system for hot areas.
Equipped with 3 ventilation filters and 3 cooling fans to ensure stable performance in harsh industrial environments.
The control panel is tightly insulated to prevent dust ingress, ensuring clean and stable operation.
Equipped with a classic panel for full control of the operating mechanism, along with an advanced software system capable of automatically reading faults and alerting in the event of any malfunction.
The ability to automatically store operating data, with a detailed electrical diagram included for easy maintenance and inspection.
Technical Specifications
✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest standards of quality and hygiene.
✅ Electrical Power: 45 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 150 cm
Width: 110 cm
Height: 240 cm
✅ Machine Number: 003
✅ Model: THV-2025PV-Z
✅ Country of Manufacture: Turkey - High industrial quality according to European standards.
Durable Design and Highly Efficient Performance
✔️ Main stand made of heat-treated steel to withstand harsh operating conditions.
✔️ Automatic feeding system via an electronically controlled main screw to ensure a consistent flow of material.
✔️ 50 HP (37 kW) Italian-made screw compressor motor with copper windings for durability and stable performance.
✔️ Main motor body made of cast iron for increased durability and pressure tolerance.
✔️ Fully electronic speed and length control via advanced inverter devices.
✔️ Dual cooling system (water + air) to maintain constant temperatures during continuous operation.
✔️ Smart, tightly insulated control panel with a special cooling and ventilation system for hot areas.
✔️ Production capacity up to 200 kg/hour with easy grain shape control.
✔️ Powerful, highly efficient motors from trusted international brands to ensure hygiene and easy cleaning.
✔️ Durable, food-grade 304 stainless steel design ensures cleanliness and ease of cleaning.
✔️ Dual cooling system maintains stable performance and prevents overheating.
✔️ Fully electronically controlled by advanced inverters to ensure precise and smooth operation.
✔️ Advanced control panel capable of reading faults and storing operational data.
✔️ Safe and environmentally friendly design with a closed cooling system to save water.
💡 The ideal solution for producing high-quality puffed grains, with the highest levels of efficiency and consistent performance!
Conveyor belt for the product
Professional Product Transfer Between Manufacturing Stages
Conveyor belts are essential equipment in production lines. They ensure smooth and safe transfer of materials from the extruder to the oven, thanks to their robust design and advanced features that guarantee the highest standards of hygiene and efficiency. Advanced Operation Mechanism
1️⃣ Sturdy structure to ensure durability and sustainability
Made entirely of 304 food-grade stainless steel, ensuring high rust resistance and easy cleaning.
Equipped with sturdy wheels to facilitate movement and periodic cleaning within the production line.
2️⃣ High-quality food-grade conveyor belt
The conveyor belt is made of PVC or food-grade plastic to ensure hygienic and safe product transfer.
The surface has a non-stick texture to prevent material from sticking during transport, thus preserving product quality.
3️⃣ Integrated Cleaning System
Equipped with dedicated cleaning slots to facilitate periodic maintenance and prevent residue buildup.
It includes automated cleaning brushes that operate continuously to remove any impurities or residual materials during operation.
4️⃣ Economical Operation with High Efficiency
Low power consumption (1.25 kW), ensuring economical operation without energy waste.
Technical Specifications
✅ Material: Made entirely of food-grade 304 stainless steel to ensure hygiene and durability.
✅ Electrical Power: 1.25 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 300 cm
Width: 80 cm
Height: 200 cm
✅ Machine Number: 004
✅ Model: THV-2025PV-Z
✅ Country of Manufacture: Turkey – High industrial quality according to European standards.
Product Conveyor Features
✔️ Durable design entirely made of food-grade 304 stainless steel to ensure the highest hygiene standards.
✔️ Smooth and safe transfer of materials from the extruder to the oven without any damage to the product.
✔️ Conveyor belt made of PVC or food-grade plastic to ensure hygienic transportation.
✔️ Integrated automated cleaning system with cleaning brushes and maintenance ports.
✔️ Wheels for easy movement and cleaning, providing operational flexibility.
✔️ Low energy consumption with high operating efficiency.
💡 The ideal solution for safely and efficiently transporting product within food production lines!
Hot air grill oven
Professional Roasting and Drying Using Hot Air Technology
The hot air roasting oven is one of the latest technologies used in roasting and drying chips. It relies on homogeneous heat distribution to ensure the production of a final product of optimal quality, with precise humidity and temperature control to adjust the texture and taste as desired. Advanced Operation Mechanism
1️⃣ High productivity with precise temperature control
Production capacity up to 300 kg per hour, making it ideal for large production lines.
The temperature can be adjusted up to 300°C depending on the product type and manufacturing requirements.
The humidity of the final product can be controlled from 0% to 5% as required to ensure the ideal texture.
2️⃣ Efficient and Energy-Saving Heating System
Operates on diesel or natural gas (LPG) as desired by the customer, ensuring economical and efficient operation.
Equipped with a built-in heating chamber that can be detached and installed for easy maintenance. Made of 304 chrome and stainless steel, it can withstand temperatures up to 800°C.
The primary burner is Baltur or Riello (Italian - Model 2025), ensuring high operating efficiency.
3️⃣ Robust construction and perfect thermal insulation
Made entirely of 304 food-grade stainless steel to ensure high rust resistance and ease of cleaning.
The oven is fully insulated with a 15 cm thick fiberglass layer on all sides to maintain internal heat and reduce energy consumption.
4️⃣ Advanced product conveyor system with automatic cleaning
The conveyor belt is made of 100 cm wide 304 food-grade stainless steel, ensuring even roasting.
It is equipped with an automatic conveyor belt cleaning mechanism, maintaining product cleanliness and operating efficiency.
The oven is equipped with an LS inverter for precise control of the conveyor belt speed.
5️⃣ Professional air distribution for homogeneous roasting
Equipped with powerful hot air pumping and circulating fans to ensure optimal heat distribution from the top and bottom with side recirculation.
3 HP hot air pumping fan motor (Italian or Turkish - excellent quality).
3 HP air extraction and circulation fan motor (Italian or Turkish - excellent quality).
6️⃣ Advanced operating and control system
A separate control panel made of food-grade 304 stainless steel, removable and retractable for easy maintenance and transportation.
A modern touch screen control panel equipped with a smart fault reading system via text messages to quickly identify and resolve problems.
All electrical parts are Schneider, France, and LS, Korea, to ensure high operational reliability.
The main gearbox is Italian, and the motors are Italian or Turkish, of excellent quality.
The rotation of the hot air extraction and circulation fans is electronically controlled via inverters.
Technical Specifications
✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
✅ Electrical Power: 10.5 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 650 cm
Width: 140 cm
Height: 200 cm
✅ Machine Number: 005
✅ Model: THV-2025PV-Z
✅ Country of Manufacture: Turkey - High industrial quality according to European standards.
Features of the Hot Air Roasting Oven
✔️ High production capacity of up to 300 kg/hour with precise humidity and temperature control.
✔️ Durable design and optimal thermal insulation to maintain internal temperature and reduce energy consumption.
✔️ Integrated heating chamber that can be disassembled and installed for easy maintenance.
✔️ Advanced air distribution system to ensure even roasting on all sides.
✔️ Conveyor grill made of 304 food-grade stainless steel with an automatic cleaning system.
✔️ Smart touch screen control panel with automatic fault reading system.
✔️ Powerful European-quality motors and fans to ensure continuous production.
💡 The perfect solution for high-quality roasted chips, delicious taste, and perfect texture!
Two flavor mixer tanks
Precise Flavor Preparation with Indirect Heating Technology
The flavor cooking tanks are designed to ensure the highest quality food flavors are prepared. They rely on an indirect heating system (double jacket) to provide even heating without affecting the flavor composition, enhancing optimal flavor distribution throughout the final product.
Advanced Operation Mechanism
1️⃣ Professionally Designed Indirect Heating System
The tank is manufactured using double jacket technology, which allows the surrounding water to be heated instead of directly heating the flavor. This ensures that the flavor is maintained at its optimal quality without burning or changing its composition.
It has a heating capacity of approximately 200 liters, making it ideal for large production lines.
It is equipped with an indicator to monitor the hot water level inside the tank to ensure proper and continuous operation.
2️⃣ Durable and Industrial-Resistant Construction
Made entirely of food-grade 304 stainless steel, ensuring high rust resistance and ease of cleaning and sterilization.
The main chassis is made of heat-coated steel and covered with stainless steel to ensure high durability and added protection.
The tanks and pump are mounted on a single chassis for easy installation and maintenance.
It is equipped with sturdy wheels for easy movement and cleaning, making it easy to move within production lines.
3️⃣ Precise Temperature Control System
Equipped with a digital thermometer to continuously read the temperature of the hot water inside the tank, ensuring precise control of the heating process.
A homogeneous heat distribution system prevents the formation of heat spots within the flavor, ensuring a consistent final product.
Technical Specifications
✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
✅ Electrical Power: 3.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 230 cm
Width: 130 cm
Height: 170 cm
✅ Machine Number: 006
✅ Model: THV-2025PV-Z
✅ Country of Manufacture: Turkey - High industrial quality according to European standards.
Flavor Cooking Tank Features
✔️ Double jacket design for indirect heating, preserving flavor quality.
✔️ Made entirely of food-grade 304 stainless steel for rust resistance and easy cleaning.
✔️ Equipped with a hot water level indicator and a thermometer for precise temperature monitoring.
✔️ Sturdy chassis made of heat-coated steel for durability and longevity.
✔️ Equipped with wheels for easy movement and cleaning, making it easy to use on various production lines.
✔️ Large capacity of up to 250 liters, making it ideal for mass industrial production.
💡 The perfect solution for preparing flavors with the highest levels of precision and quality!
Flavor pump
Advanced Technology for Precise and Efficient Flavor Delivery
The flavor pump is one of the most important components of the chips production line. It pumps and distributes flavor with extreme precision through an alternating suction and pumping system, helping to conserve flavor consumption and ensure consistent coverage of the final product. Advanced Operation Mechanism
1️⃣ Alternating Suction and Pumping Technology (Advanced American System)
The pump relies on an alternating suction and pumping system, a modern American technology that precisely adjusts flavor flow and reduces waste, resulting in economical flavor consumption with the highest efficiency.
2️⃣ Powerful Motor and Robust Construction
Equipped with a durable, high-quality, European-made aluminum pump, ensuring reliable performance and consistent pumping speed.
The pump body is made of solid European aluminum, making it corrosion-resistant and capable of withstanding continuous operation. 3️⃣ Precise Electronic Control of Flavor Quantity
The flavor quantity is electronically controlled via an inverter, allowing the pumping rate to be adjusted according to the product type and production needs.
4️⃣ Practical and Easy-to-Maintain Design
The pump is mounted on a support platform made of food-grade 304 stainless steel, providing stability and ease of movement and cleaning.
The connection between the motor and pump is via a flexible rubber coupling, facilitating quick maintenance and disassembly.
It is equipped with a Spanish-made food-grade silicone hose, ensuring safe flavor transfer without compromising quality.
The body is equipped with sturdy wheels for easy movement and cleaning, making it ideal for use in industrial production lines.
Technical Specifications
✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest levels of hygiene and quality.
✅ Electrical Power: 1.125 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 80 cm
Width: 60 cm
Height: 80 cm
✅ Machine Number: 008
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey - High-quality manufacturing according to European standards.
✔️ Advanced American technology to control flavor flow and reduce waste.
✔️ Powerful Encarnage motor and European-made aluminum pump for consistent performance.
✔️ Precise electronic inverter control of flavor injection quantity.
✔️ Practical design with a 304 food-grade stainless steel platform equipped with wheels.
✔️ Easy maintenance thanks to a rubber coupling for easy assembly and removal.
✔️ Equipped with a Spanish food-grade silicone hose for safe flavor transfer.
💡 The perfect solution for efficient flavor injection and ensuring a consistent taste in every chip!
Flavor coating cylinder
Homogeneous Flavoring for the Best Taste and Quality
The seasoning is one of the most important stages in chip production. It ensures even flavor distribution across all chips using an advanced flavor spray system and a slow, balanced rotation mechanism that prevents clumping or settling.
Advanced Mechanism
1️⃣ Precise Electronic Control System
The rotation speed of the seasoning is electronically controlled via an inverter, allowing the time the chips pass through the drum to be adjusted according to the product type.
The seasoning is calibrated to adjust the flavor level as needed, ensuring consistent results for each batch.
2️⃣ Advanced Flavor Spray for Optimal Coverage
Equipped with a high-precision flavor spray (an advanced calibrated American model), ensuring even and precise flavor distribution without waste.
The scales inside the drum are designed to prevent flavor clumping, helping achieve even flavoring for each chip.
3️⃣ Impurity ejection mechanism and improved product quality
Equipped with an automatic ejection mechanism for unwanted impurities and small particles, ensuring the final product has the perfect size and texture.
The chips rotate slowly while dispersing the flavor, helping to fully coat the chips without breaking them.
4️⃣ Durable and Easy-to-Clean Design
Made entirely of 304 food-grade stainless steel to ensure the highest standards of hygiene and health.
Equipped with a chrome cover at the material exit end to protect the product and prevent waste.
Equipped with sturdy wheels for easy movement and cleaning, making it ideal for industrial environments.
Technical Specifications
✅ Material: Made entirely of 304 food-grade stainless steel to ensure the highest levels of hygiene and quality.
✅ Electrical Power: 3.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 300 cm
Width: 120 cm
Height: 150 cm
✅ Machine Number: 007
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey - High industrial quality according to European standards.
Marinator Features
✔️ Electronic inverter control system to adjust the drum rotation speed.
✔️ Advanced American flavor sprayer for optimal flavor distribution.
✔️ Internal design with scales to prevent flavor clumping and ensure consistent flavoring.
✔️ Automatic ejection mechanism for unwanted impurities and particles.
✔️ Made entirely of 304 food-grade stainless steel for rust resistance and easy cleaning.
✔️ Equipped with sturdy wheels for easy stirring and cleaning.
💡 The perfect solution for consistent flavoring and ensuring high-quality chips!
Server conveyor belt
Precise and Balanced Conveyance to Maintain Product Quality
The conveyor belt is one of the most important stages of potato chips production. It ensures efficient transfer of the product from the flavoring stage to three packaging machines, while preserving the integrity of the chips through a fully automated and precise distribution system.
Advanced Operation Mechanism
1️⃣ Precise Electronic Control System
The product transfer speed is controlled by an electronic control circuit equipped with modern sensors, allowing for balanced product feeding according to the capacity of the packaging machines.
✅ Equipped with a reservoir and vibrator to ensure a homogeneous flow of chips without accumulation or jamming.
✅ Fully automated to reduce manual intervention and increase production efficiency.
2️⃣ Conveyor belt with an advanced design equipped with a Z-shaped PVC belt to facilitate product transfer at an appropriate angle, helping achieve optimal flow without affecting the shape of the chips.
✅ Made of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
✅ Its design reduces vibration and shock, keeping the product unbroken.
3️⃣ Smart Sensors for Improved Performance
It features advanced electronic sensors that automatically adjust the speed and flow of the product, preventing any buildup or congestion in the production line.
✅ Ensures even product distribution between the packaging machines for stable and consistent production.
4️⃣ Durable and Easy-to-Clean Design
Made entirely of food-grade 304 stainless steel to ensure rust resistance and easy cleaning, with a robust structure to withstand continuous operation in industrial environments.
✅ Equipped with sturdy wheels for easy movement and maintenance.
Technical Specifications
✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest levels of hygiene and quality.
✅ Electrical Power: 5.25 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 14 cm
Width: 90 cm
Height: 380 cm
✅ Machine Number: 009
✅ Model: THV-2025PV-Z
✅ Country of Manufacture: Turkey
Features of the Feeding Conveyor Line
✔️ Precise electronic control system with sensors to automatically adjust the product conveying speed.
✔️ Z-shaped PVC conveyor ensures optimal flow without compromising the quality of the slices.
✔️ Shock and vibration-resistant design to protect the product from breakage.
✔️ Tank and vibrator to ensure consistent flow and prevent product accumulation during conveying.
✔️ Made entirely of food-grade 304 stainless steel for rust resistance and easy cleaning.
✔️ Equipped with sturdy wheels for easy movement and cleaning, making it ideal for industrial environments.
💡 The ideal solution for efficient product transfer and ensuring the highest levels of production quality!
CONTINUOUS SYSTEM GRAVIMETRIC PACKAGING MACHINES 3PCS
Accurate and Speedy Food Packaging with Advanced Systems
The weight packaging machine is designed according to the latest international technologies to ensure high speed, 24-hour operation, and superior accuracy in weighing and packaging. It features advanced drive systems, precise optical sensors, and an integrated electronic control system that ensures high efficiency and consistent production.
Advanced Operation Mechanism:
1️⃣ Precise and Flexible Packaging System
Automatic packaging of potato chips, chips, seeds, and nuts.
Relies on an intelligent weighing system to ensure accurate packaging and reduce waste.
2️⃣ Advanced Electronic Control for Smooth Operations
Advanced PLC system from Delta for fast response and precise control.
7-inch electronic touch screen from Delta for ease of operation.
Precise OMRON thermal control system allows temperature adjustment from the screen to ensure weld quality.
3️⃣ High Performance with Powerful Motors
Equipped with motors and gearboxes to control the conveyor belt and jaws, ensuring stable operation.
A stepper motor for automatic roll holder movement, controlled via a screen.
A stepper motor for roll drawback compensation, with an alarm system when the roll is finished.
4️⃣ Safe and durable design
Safety sensors protect the operator from any operational errors.
A comprehensive daily production counter for performance monitoring and effective production tracking.
The entire body is made of 304 food-grade stainless steel to ensure hygiene and product safety.
All parts in contact with the product are made of 304 stainless steel in accordance with food-grade quality standards.
5️⃣ Flexible roll usage
Roll width can be customized to suit customer requirements, allowing for the packaging of a variety of products.
Maximum roll length: 320 mm.
An Italian-made roll forming device, easy to replace for increased operational efficiency.
Supports the use of built-in cellophane rolls to ensure tight, high-quality packaging.
6️⃣ Additional equipment for increased efficiency
A Z-type PVC conveyor belt with a 304 stainless steel body and an automatic feeding system.
Conveyor belt for finished packages to ensure easy transportation and storage.
Date printer to print product information directly onto the package.
Smart weighing system from HIGH DREAM to ensure high weight accuracy.
Weighing platform made of 304 stainless steel to ensure stability and reliability.
Technical Specifications:
✅ Material: Made entirely of food-grade 304 stainless steel to maintain hygiene and quality.
✅ Electrical Power: 5.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 200 cm
Width: 130 cm
Height: 420 cm
🔢 Machine Number: 024
✅ Model: THV-2024PV-B
✅ Country of Origin: Turkey
Durable design to ensure high performance:
✔️ High weight accuracy via the intelligent summation system.
✔️ Comprehensive electronic control for maximum operational efficiency.
✔️ Integrated safety with safety sensors to protect the operator.
✔️ Flexibility in using packaging rolls according to customer needs.
✔️ High-quality European components to ensure machine durability.
Features of the weight packaging machine:
✔️ High speed and high accuracy in packaging.
✔️ Advanced PLC electronic control system enables smooth and responsive operation.
✔️ Durable 304 stainless steel construction materials to ensure hygiene and product safety.
✔️ Practical and easy-to-maintain design to extend the machine's lifespan.
✔️ Integrated safety systems to ensure operator safety.
💡 The ideal solution for filling and packaging food products with utmost efficiency and precision!
control Board
Schneider brand cutters
Schneider brand contactors
delta control screen
delta inverters
Engines company GAMAK
YILMAZ gearboxes
Or according to the customer's request
Chips types
