A fully automated corn chips production line that includes three filling and wrapping machines and a weighing system with a production capacity of 200 kg.
We, Al-Huda Company, bear full responsibility for any defect in the specifications and conditions, as the line is tested on Al-Huda Company land, and if it does not suit the customer, the customer has the right to recover the amount paid. Turkish industry with German technology spanning more than twenty years Our industries hold international quality certificates Al-Huda has the experience of generations in the world of industry, contemporary creativity, and development towards the future The line produces more than 30 shapes The entire line is 27 meters long - 3 meters wide The line requires an area of 300 square meters Do not hesitate to ask any inquiries Al-Huda is your perfect choice To add any amendment, please write to us to provide you with complete information in detail.
Corn mixer
Its mission is to mix corn and additional materials such as oil and water. The mixer capacity is 400 kg
Equipped with a standard opening for emptying
Equipped with a water tank to control the moisture level of corn with a level indicator
Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).
Equipped with an opening for cleaning, monitoring, and indicating the level of materials inside.
The mixer basin is equipped with a magnet to remove mineral impurities from the corn, if any.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Height 180 cm
Width 120 cm
Height 230 cm
No. 001
Model THV-2024PV-Z
Turkish industry.
Screw conveyor
Consists of a tank capacity of 75 kg.
Equipped with a bottom hole for cleaning. It feeds materials to the extruder automatically. Equipped with mechanical protection to prevent the worker’s hand from entering the mixer (metal mesh).
Equipped with a magnetic mechanism to pull out metal impurities inside the corn, if any.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 90 cm
Height 250 cm
No. 002
Model THV-2024PV-Z
Turkish industry.
Extruder
Its mission is to blow and form chips as desired.
Production capacity ranges from 175 to 200 kg per hour, depending on the shape of the required grain.
The gearbox is made of the finest metals that can withstand the pressure of long working hours.
The main gearbox is designed to operate 24 hours a day.
The bearings are Swedish and Japanese made, SKF.
The spirals are made of the finest metals and processed with the latest thermal furnaces. It is equipped with a main screw to feed the compressor screw with materials and is controlled by an inverter.
The speed of all extruder engines is controlled electronically by three inverters.
The grain length is controlled by an electronically variable speed knife (inverter).
Equipped with an electronically controlled heating device to start work, and a temperature clock
The extruder is equipped with a water-cooling mechanism.
The extruder is equipped with an air-cooling mechanism.
All extruder operations are controlled via a main control panel with a special ventilation system for hot places.
The control panel is tightly insulated to prevent dust from entering.
The control panel is external, independent of the extruder structure, and is equipped with ventilation filters.
The control panel is equipped with a classic panel for complete control over the line’s operating mechanism, and the line has been programmed to automatically read faults, if any.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 39.75 Kw
Height 180 cm
Width 120 cm
Height 240 cm
No. 003
Model THV-2024PV-Z
Turkish industry.
Conveyor belt for the product
Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy moving and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven.
Equipped with cleaning holes.
Equipped with automatic cleaning brushes.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 1.25 Kw
Length 300 cm
Width 80 cm
Height 200 cm
No. 004
Model THV-2024PV-Z
Turkish industry.
Hot air grill oven
The line is equipped with a drying and roasting oven with an American model hot air system
Production capacity: 500 kg per hour, with a roasting temperature of up to 300°
It runs on diesel or LPG natural gas upon request.
The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips. The oven is also equipped with an inverter device for each floor to control the speed and a motor for each floor to control the speed of the grid.
The oven is equipped with two accurate and automatically programmable temperature clocks.
The oven is equipped with two heating chambers that can be removed and installed for maintenance.
The oven was completely insulated with a layer of insulating fiberglass 12 cm thick on all sides. It is equipped with an air distribution mechanism from the top and bottom with a recirculation mechanism from the sides. It is equipped with a fan for pumping hot air and a second fan to draw and circulate the air. It is equipped with a special control panel with an independent structure that can be easily removed and installed. Shipping and cleaning work.
Equipped with a touch screen control with an automatic fault reading system via text messages. The rotation of the hot air pumping fans is controlled by inverter devices.
Made of stainless steel 304
Electricity capacity: 380/220VAC 50HZ 10.5 Kw
Length 700 cm
Width 150 cm
Height 220 cm
No. 005
Model THV-2024PV-Z
Turkish industry.
Two flavor mixer tanks
Their mission is to mix the flavor with the oil. The capacity of the mixer is 200 litres. It is made in a double-jacket shape for indirect heating. The flavor mixers are connected to the pump on a single chassis made of thermally coated iron and covered with stainless steel, equipped with wheels for easy movement and cleaning.
It is equipped with a temperature clock to monitor the temperature of hot water in the mixers. It is equipped with an indicator to indicate the level of hot water inside it.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 200 cm
Width 120 cm
Height 170 cm
No. 006
Model THV-2024PV-Z
Turkish industry.
Flavor coating cylinder
It is a rotating cylinder whose speed is controlled electronically via an inverter. It is equipped with an advanced calibrated American model flavor sprayer. The seasoning is provided with a cover from the material exit end and wheels for easy moving and cleaning. The scales in the seasoning are manufactured to prevent the accumulation of flavor conglomerates and to obtain the best flavoring result. Through the process of rotating the chips in a slow and homogeneous manner while spraying the flavor and seasoning, it can be calibrated to control the time the chips pass through it. The inoculation cylinder is equipped with a mechanism to expel impurities and very small, unwanted chips that may have resulted from the rotation.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 300 cm
Width 120 cm
Height 150 cm
No. 008
Model THV-2024PV-Z
Turkish industry.
Server conveyor belt
A fully automatic bucket conveyor line whose mission is to receive the product from the flavor stages and transport it and distribute it regularly to 5 filling and packaging machines with a conveyor belt structure + (STAINLESS STEEL 304) (PVC letter Z) with a tank, a shaker, a control circuit and electronic sensors to feed the machine with the product automatically to preserve the potato chips slices. From breakage
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 10 cm
Width 100 cm
Height 420 cm
No. 009
Model THV-2024PV-Z
Turkish industry
CONTINUOUS SYSTEM GRAVIMETRIC PACKAGING MACHINES 3PCS
It was manufactured using the latest international technologies to meet customers’ needs for command and control systems and sensors and optical sensors in manufacturing this machine to provide high speed and continuity of operation 24 hours a day.
-Filling and wrapping machine for all types of chips, seeds, and nuts
-The entire working system depends on servo motors
-Production capacity according to weight
-An advanced, fast-response PLC control system from DELTA
-10 inch electronic touch screen from DELTA
-The machine is equipped with a stepper motor to move the roller carrier ladder automatically, controlled from the screen
-The machine is equipped with a stepper motor to compensate for the pull of the roll, in addition to alerting the operator when the roll is finished.
-The machine is equipped with safety sensors for the safety of the operator.
-The machine is equipped with a daily and comprehensive production and monitoring counter.
-Type of roller used for the machine (embedded cellophane)
-Conveyor belt for ready-made packages
-Date printer
-Smart weight set
-Platform for installing the weight device
Made of .304 stainless steel
Electricity capacity 380/220VAC 50HZ 15.25 Kw
Height 230 cm
Width 130 cm
Height 200 cm
No. 010
Model THV-2024PV-Z
Turkish industry
basic information
Turkish industry with German technology spanning more than twenty years
Our industries have international quality certificates
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The font produces more than 30 shapes
The length of the line is 18 meters, but the width is 3 meters
The line needs an area of 250 m²
Learn more about the line and available production capacities
To request a quotation and to add any modification, please contact us to provide you with all the information in detail.
control Board
Schneider brand cutters
Schneider brand contactors
delta control screen
delta inverters
Engines company GAMAK
YILMAZ gearboxes
Or according to the customer's request
parts
1_corn mixer
2_The spiral conveyor
3_Extruder
4_Conveyor belt for the product
5_ Grill oven on hot air
6_Flavor mixing tanks
7_Flavor pump
8_The spiced flavoring cylinder
9_A line that becomes a server for packing machines
10_Packing and wrapping machines
production line
Corn Moisturizing Mixer
Mixer capacity / 400 / kg
/ 304 made of stainless steel /
Stainless steel thickness / 2 / mm.
Main engine with a capacity of / 5 / hp Turkish industry
Equipped with a standard opening for emptying.
Equipped with a water tank to control the humidity of the corn with a level indicator
Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).
Equipped with a hole for cleaning and monitoring and to indicate the level of materials inside
The mixer basin is equipped with a magnet to remove metal impurities from the corn, if any
spiral feeder
Composed of a tank capacity / 75 kg /
Made of stainless steel / 304 /
Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)
Equipped with a magnetic mechanism to pull out the metal impurities, if any, inside the atom
Extruder
Production capacity from / 175 to 200 / kg per hour according to the shape of the required pill
The main carrier is made of heat-coated steel with the latest furnace and is equipped with standard steel legs, the approximate weight of the extruder is/1300/kg
Fully insulated with an outer layer of food-grade stainless steel /304/ for easy cleaning
The gearbox is made of the finest types of metal that can withstand the pressure of long working hours, model American Extrusion
The main gearbox is designed to operate continuously 24 hours
Bearings and bearings made in Sweden and Japan, brand SKF
The spirals are made of the finest metals and processed by the latest thermal furnaces (vacuum furnace technology)
Equipped with a main screw to feed the compressor screw with materials, and it is controlled by an LS-branded inverter
The product feeding snail is equipped with an Italian VARVEL gearbox and an Italian motor
Snail compressor motor, capacity / 50 hp / 35 / kilowatt, Italian industry, copper coils
The body of the main engine is made of fonts
The speed of all extruder motors is controlled electronically by / 3 / LS brand inverters
The length of the grain is controlled by an electronically variable speed knife (inverter) brand LS.
Equipped with an electronically controlled heating device to start work, a Korean AUTONICS brand watch
The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion
The extruder is equipped with a cooling mechanism by means of compressed air, an Italian model
All extruder operations are controlled by a main control panel with a special ventilation system for hot places, made of food grade stainless steel 304 with wheels for easy movement
The control panel is tightly insulated to prevent dust penetration.
The control panel is external, independent of the extruder structure, equipped with 3 ventilation filters and 3 cooling fans.
The control panel is provided with a 12-inch color touch screen LS brand that contains three languages on demand to fully control the mechanism of the line’s work. The line has been programmed to read faults, if any, automatically through text messages displayed on the touch screen.
The touch control screen contains / 99 / programs that can be stored automatically. Attached to the control panel is a detailed electrical diagram
product conveyor belt
Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy movement and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven
Equipped with cleaning holes
Equipped with automatic cleaning brushes
Hot Air Drying Oven
The line is equipped with an American Extrusion oven drying and roasting hot air system
Production capacity / 400 / kg per hour at a roasting temperature of up to / 250 ° /
The humidity of the final product from the chips, according to demand, from 0 to 5%, it works on diesel or LPG, according to demand,
The outer shell of the oven is made of food grade stainless steel 304 / oven length / 5 m / oven width / 1.5 m /
Width of the path The net carrying the chips is / 1 meter / the net is made of food grade stainless steel / 304 /
The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips. The oven is equipped with an LS-branded inverter device to control the speed of the grid carrying the chips.
The oven was provided with accurate and programmable automatic temperature clocks, number / 2 / The oven was provided with a built-in heating chamber that can be removed and installed for maintenance work, made of chrome / 304 / and stainless steel prepared to withstand temperatures up to / 800 / degrees
The heating chamber was supplied with an Italian burner, Baltur or Riello, model 2019, all electrical parts of the French SCHNEIDER brand and LS Korean, the main gearbox is Italian, and the engine is Italian or Turkish manufacture, excellent quality.
The oven was completely insulated with a layer of fiberglass, thickness of / 12 / cm from all sides
Equipped with an air distribution mechanism from the top and bottom with a recirculation mechanism from the sides Equipped with a hot air pumping fan with an engine capacity of /3 / horse excellent Italian or Turkish industry
Equipped with an air intake and circulation fan with an engine of 3 / horse capacity, excellent Italian or Turkish manufacture
Equipped with a control panel with a separate structure that can be detached and installed for easy charging and cleaning work
Equipped with a touch screen control with an automatic fault reading system via text messages The rotation and circulation of the hot air pumping fans is controlled by inverters
Flavor Cooking Mixers Number 2
Made of / stainless steel 304 / mixer capacity / 200 / liter approximately Made of double jacket for indirect heating Flavor mixers are connected with the pump on one chassis made of thermally coated iron and covered with stainless steel Equipped with wheels for easy movement and cleaning
Equipped with a thermometer to monitor the temperature of the hot water in the mixers Equipped with an indicator to indicate the level of hot water inside it
Spiced
It is a cylinder made of food grade stainless steel 304, and the speed of the seasoning is controlled electronically via an inverter. It is supplied with an advanced, calibrated American model flavor sprayer.
The seasoning is provided with a chrome cover from the material outlet side and wheels for easy stirring and cleaning, the scales in the marinade
Manufactured to prevent the accumulation and agglomeration of the flavor and to obtain the best flavoring result through the process of slowly and homogeneously rotating the chips while spraying the flavor
The seasoning can be calibrated to control the time of passage of chips inside it
The grafting cylinder is equipped with a mechanism to expel the impurities and the very small unwanted chips that may have been caused by rotation
Length 3 M
Height 150 cm
Width CM 130
flavor pump
American Extrusion
The pump body is made of solid European aluminum. The pump is installed on a carrier platform made of food-grade stainless steel / 304 / equipped with wheels. The alternating suction and pumping work system (American technology to save the consumption of taste) is an Ankernage motor
Connected to a solid European aluminum pump
The connection process is done by a rubber band for easy maintenance and cleaning
Equipped with a food grade silicone hose made in Spain
The amount of flavor or taste is controlled electronically precisely by an inverter
Flavor pump
The pump body is made of solid European aluminum. The pump is installed on a carrier platform made of food grade stainless steel / 304 / equipped with wheels. The alternating suction and pumping system (an American technology to save bait consumption) is a cranking motor connected to a solid aluminum pump.
Easy to maintain and clean, equipped with a food grade silicone hose.
The amount of flavor or taste is controlled precisely electronically via an inverter device.
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 1.125 Kw
Height 180 cm
Width 120 cm
Height 170 cm
No. 007
Model THV-2024PV-Z
Turkish industry.
Chips types
