Pellet chips frying line, production capacity 300 kg
Pellet Chips Frying Production Line – Advanced Technology for High-Quality Snacks The pellet chips frying production line is one of the most advanced industrial solutions for producing delicious, high-quality, and efficiently manufactured crispy snacks. This line transforms raw pellets into crispy chips with a perfect texture and great taste through integrated processes, including frying, drying, cooling, and seasoning, following the highest quality standards. Production Line Components: 1. Feeding Unit: Evenly supplies raw pellets to the production line. 2. Automatic Fryer: Uses a continuous frying system that ensures optimal heat distribution, giving the product a crispy texture and uniform golden color. 3. Oil Removal System: Helps reduce excess oil, enhancing the final product's quality and making it healthier. 4. Cooling & Conveying: Gradually cools the product to maintain its crispiness before seasoning and packaging. 5. Seasoning Unit: Adds various flavors and spices as per customer preferences, with adjustable coverage for a perfectly balanced taste. 6. Packaging System: Automatically packs the chips into sealed bags to preserve their freshness and flavor for an extended period. Production Line Features: ✅ High Efficiency: Operates with a continuous production system and full automation to minimize waste and increase productivity. ✅ Economic Oil & Energy Consumption: Designed with advanced technology to optimize oil usage and ensure cost-effective operation. ✅ Flexible Production: Capable of processing various types of pellets with easy production parameter adjustments. ✅ Superior Final Product Quality: Ensures crispy, delicious, and uniformly textured pellet chips. Applications: The pellet chips frying production line can produce a wide range of products, including corn chips, wheat chips, rice chips, and potato chips, offering multiple options to meet various market demands. If you're looking for an advanced, high-quality production line for making pellet chips, this is the perfect solution for you! Turkish Manufacturing with German Technology – Over 20 Years of Excellence Our industries are certified with global quality standards. Al-Huda – Generations of Industrial Expertise, Innovation, and Future Development Total Line Length: 18 meters Width: 3 meters Required Space: 250 m²
BASIC INFORMATION
Turkish industry with German technology spanning more than twenty yearsً
Our industries have international quality
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The entire line is 18 meters long - 3 meters wide
The line needs an area of 250 m
Learn more about the line and available production capacities
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parts
1 – Conveyor belt line with a collecting tank
2 – Fryer server
3 – Fryer
4 - Shaker for removing and drying the oil
5 – Cooling and comforting itinerary
6 - Flavoring and spice device
7 - Mutabal flavoring cylinder
8 - Itinerary of the packaging machine server
9 – Packing and wrapping machines, number 3
Conveyor belt with product collection basin
The smart solution for transporting raw pellets to the fryer – automatic, efficient, and easy to feed!
This conveyor is an essential component of the production line, automatically transporting raw pellets from the collection tank to the fryer feeder smoothly, with a capacity of up to 100 kg. It is designed for stable performance and ease of use, while ensuring quick cleaning and maintenance.
⚙️ Advanced Operation Mechanism:
1️⃣ Fast and smooth automatic conveying
✔️ Intelligently links stages to ensure a continuous flow of product into the fryer.
✔️ Capacity of up to 100 kg, making it ideal for medium and large production lines.
✔️ Design facilitates feeding into the fryer without manual intervention.
2️⃣ Hygienic and Practical Design
✔️ Made entirely of food-grade 304 stainless steel to ensure hygiene and corrosion resistance.
✔️ Conveyor belt made of PVC or food-grade plastic designed for efficient and pollution-free material transfer.
✔️ Equipped with movable wheels for easy cleaning and movement within the laboratory.
3️⃣ Continuous cleaning with minimal effort
✔️ Built-in cleaning holes.
✔️ Equipped with automatic cleaning brushes to ensure the belt stays clean during operation.
✔️ Design facilitates washing and periodic maintenance.
📏 Technical Specifications:
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 1.25 kW
✅ Dimensions:
Length: 300 cm
Width: 80 cm
Height: 200 cm
✅ Machine Number: 001
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey
💡 Why choose this conveyor?
✔️ Automatic conveying system reduces the need for manual intervention and speeds up production.
✔️ Large capacity with a fully hygienic design.
✔️ Easy to clean and move around the plant.
✔️ Consistent performance with low energy consumption.
🔹 The ideal choice for efficiently and efficiently transporting raw pellets to the fryer in a clean and safe production environment!
Billet material feeder
Accurate and Regular Feeding into the Fryer – Large Capacity Tank, Advanced Vibrator, and Optimal Product Flow Control!
The pellet feeder is one of the key components in ensuring a consistent and precise flow of raw materials into the frying tank. Thanks to a large 100 kg tank and an advanced industrial vibrator, this unit ensures continuous and consistent feeding without interruption or congestion in the production line.
⚙️ Advanced Operation Mechanism:
1️⃣ Wide Material Collection Tank
✔️ 100 kg main tank for storing sufficient quantities of pellets.
✔️ Streamlined design allows for smooth discharge of materials into the frying tank.
2️⃣ Professional Vibrator Flow Control System
✔️ Equipped with a premium Turkish or Italian industrial vibrator – variable speed for precise pellet flow control.
✔️ Contributes to a regular and even distribution of materials throughout the production line.
✔️ Allows for easy and flexible adaptation to varying production quantities.
3️⃣ Durable, food-grade construction
✔️ Made entirely of 304 food-grade stainless steel – rust-resistant and easy to clean.
✔️ Practical design supports continuous operation in industrial environments.
📏 Technical Specifications:
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 3.75 kW
✅ Dimensions:
Length: 130 cm
Width: 100 cm
Height: 160 cm
✅ Machine Number: 002
✅ Model: THV-2024PV-Z
✅ Country of Origin: Turkey
💡 Why choose the THV-2024PV-Z pellet feeder?
✔️ Large capacity eliminates frequent feeding and speeds up production.
✔️ Variable-speed vibrator provides precise control over the quantity and timing of material flow.
✔️ High-quality materials to ensure food safety and easy cleaning.
✔️ Compact and practical design suitable for all modern production lines.
🔹 The ideal choice for consistent and precise feeding into the fryer, ensuring product quality and production line continuity!
The fryer
7/24 mükemmel kızartmalar için ileri teknoloji – dengeli pişirme, enerji tasarrufu ve kullanım kolaylığı!
Bu fritöz, cipslerin yağdan düzgün bir şekilde geçmesini ve hızlı ve hassas bir şekilde kızartılmasını sağlamak için titiz bir mühendislikle, 24 saat kesintisiz çalışacak şekilde özel olarak tasarlanmıştır. Akıllı yapısı ve tam yalıtımlı ateş haznesi sayesinde bu fritöz, yüksek verimlilik ve üstün kalitede cips yapmak için en iyi çözümlerden biridir.
⚙️ Gelişmiş çalışma mekanizması:
1️⃣ En fazla 15 saniyede hızlı ve dengeli kızartma
✔️ Tavaya yağ doldurulur ve cipsler sürekli olarak yağın içinden geçirilir.
✔️ Cipsleri sıcak yağa batırın ve istediğiniz kıvama gelene kadar ara ara karıştırarak pişirin.
✔️ Olgunlaşmış çekirdekler sadece 15 saniyede fritözün sonuna aktarılarak çıtır çıtır lezzet ve her zaman aynı kalite sağlanır.
2️⃣ Dahili otomatik kaldırma ve yağ giderme sistemi
✔️ Pişirme işleminin ardından cipsler, kurutma işleminin ilk aşaması olarak fazla yağını almak üzere shaker içerisine yerleştirilmiş tel konveyörden kademeli olarak kaldırılır.
✔️ Yağ tutulmasını azaltır ve ürünün lezzetini korur.
3️⃣ Güvenli ve verimli dahili ısıtma odası
✔️ Fritözün içinde yağı hızlı ve etkili bir şekilde ısıtan dahili bir ateş odası bulunur.
✔️ Müşteri tercihine göre dizel veya gazla çalışır.
✔️ Sıcaklığı korumak ve enerji tasarrufu sağlamak için her yönden 15 cm kalınlığında fiberglas kullanılarak tam izolasyon yapılmıştır.
✔️ Güvenli tasarımı işçileri korur ve ısı kaybını azaltır.
4️⃣ Yüksek kaliteli üretim malzemeleri ve kolay temizlik
✔️ Korozyon direnci ve kolay yıkama için tüm gövde 304 gıda sınıfı paslanmaz çelikten üretilmiştir.
✔️ Tasarımı bakım ve temizlik amacıyla tüm iç parçalara kolay erişim sağlar.
📏 Teknik özellikler:
✅ Elektrik voltajı: 380/220VAC – 50Hz
✅ Güç: 10,5 kW
✅ Boyutlar:
Uzunluk: 450 cm
Genişlik: 130 cm
Yükseklik: 200 cm
✅ Makine numarası: 003
✅ Modeli: THV-2024PV-Z
✅ Menşe Ülkesi: Türkiye
💡 Neden THV-2024PV-Z fritözünü seçmelisiniz?
✔️ 7/24 kesintisiz üretim.
✔️ Mükemmel tesviye ve etkili birincil yağ giderme.
✔️ Enerji tasarrufu ve güvenliği sağlamak için güvenli ve yalıtımlı yangın odası.
✔️ Benzin ve dizel arasında yakıt seçiminde esneklik.
✔️ Kolay bakım ve temizlik için profesyonel tasarım.
🔹 Profesyonel üretim ortamında, mükemmel yumuşaklıkta, yüksek işletme güvenliğiyle, cipsleri verimli bir şekilde kızartmak için mükemmel seçim!
Oil tanks - 2
Intelligent Oil Storage and Feeding Control – Dual Insulation and Heating System for Highly Efficient Frying Oil Management!
The two oil tanks are designed to supply the fryer with fresh oil when needed and to store used oil for re-filtration or replacement. Each tank has a capacity of 320 liters and operates within an integrated system to maintain oil temperature and stable performance, especially in cold weather conditions.
⚙️ Integrated Operation Mechanism:
1️⃣ Dual Feeding and Storage System
✔️ The first tank is responsible for automatically supplying the fryer with fresh oil when needed.
✔️ The second tank is dedicated to collecting used oil after frying, preparing it for filtering or disposal.
2️⃣ Double Jacket Design with Smart Heating System
✔️ The tanks are designed with a double jacket to be filled with water, allowing the oil to be maintained at a constant temperature and prevent freezing, especially in winter.
✔️ Each tank is equipped with two efficient electric heaters to ensure optimal temperature.
✔️ Wall thickness: 3 mm, with 3-inch diameter tube bases for stability and strength.
3️⃣ Dual Pump Oil Distribution System
✔️ Equipped with two pumps: one to feed the fryer, and the other to transfer the used oil to the filtration system.
✔️ This ensures a smooth and consistent flow without manual intervention, enhancing the complete automation of the process.
4️⃣ Hygienic Construction and High Quality
✔️ Tanks are made entirely of food-grade 304 stainless steel, resistant to corrosion and rust.
✔️ The design facilitates maintenance and cleaning, prolonging its service life.
📏 Technical Specifications:
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 3.75 kW
✅ Dimensions per tank:
Length: 250 cm
Width: 120 cm
Height: 150 cm
✅ Part Number: 004
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey
💡 Why choose THV-2025PV-Z oil tanks?
✔️ Large storage capacity eliminates the need for frequent refills.
✔️ Dual heating system maintains oil fluidity under all conditions.
✔️ Powerful pumps for efficient and fast oil transfer.
✔️ Hygienic and durable design compliant with food standards.
✔️ A smart and safe solution for fryer feeding and used oil management.
🔹 The ideal choice for organizing the frying process and ensuring continuous performance without interruption or waste!
Oil drying shaker
Effective drying, perfect consistency, and consistent performance – the smart solution for removing excess oil after frying!
The oil drying shaker is one of the most important post-frying stages in the chips production line. It removes excess oil from fried chips using high-frequency vibration, ensuring a crispy, oil-free product while preserving the quality and appearance of the chips.
⚙️ Smart working mechanism:
1️⃣ High vibration for effective drying
✔️ Operates with a high-frequency vibration system that efficiently removes residual oil from the surface of the chips.
✔️ Prevents fried chips from sticking together.
✔️ Reduces the oil content of the final product and preserves its natural taste.
2️⃣ 4-stage progressive movement system
✔️ A four-stage progressive conveyor works with carefully coordinated movement to filter the oil gradually and evenly.
✔️ Provides smooth oil drainage without damaging the chips.
3️⃣ Hygienic and Safe Design
✔️ Made entirely of food-grade 304 stainless steel to ensure product safety and easy cleaning.
✔️ Corrosion and moisture resistance, making it suitable for continuous use in an industrial environment.
📏 Technical Specifications:
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 4.5 kW
✅ Dimensions:
Length: 300 cm
Width: 100 cm
Height: 140 cm
✅ Machine Number: 005
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey
💡 Why Choose the THV-2025PV-Z Oil Drying Shaker?
✔️ Effectively dries excess oil to ensure the quality of the final product.
✔️ Prevents chip adhesion and breakage during transportation and processing.
✔️ A step-down motion system ensures stable and balanced performance.
✔️ Hygienic and durable design suitable for advanced production lines.
✔️ Controlled power consumption and high industrial performance.
🔹 The ideal choice for purifying chips from excess oil and maintaining quality in every piece!
Cooling conveyor line
Balanced Cooling and Perfect Seasoning Preparation – Smooth Transfer and Consistent Quality Before the Flavoring Stage!
This grating line serves as a crucial transition between frying and seasoning, gently cooling the chips and providing a "resting" period before they enter the seasoning tank. This system ensures the chips maintain their ideal texture and prepare them for optimal flavor reception.
⚙️ Efficient Mechanism:
1️⃣ Chip Cooling and De-Heating
✔️ The line cools the chips after they leave the shaker and before entering the seasoning tank.
✔️ This gives the chips time to lose excess heat, promoting better flavor bonding.
✔️ Maintains a crisp texture and prevents chip deformation.
2️⃣ Smooth Transfer to the Seasoning Tank
✔️ Streamlined design ensures chips move easily into the seasoning tank.
✔️ Prevents stacking or damage during transportation and maintains an even product distribution.
3️⃣ Hygienic and Strong Construction Material
✔️ The entire body is made of food-grade 304 stainless steel, resistant to rust and moisture.
✔️ Easy to clean and maintain daily.
📏 Technical Specifications:
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 1.25 kW
✅ Dimensions:
Length: 300 cm
Width: 70 cm
Height: 100 cm
✅ Machine Number: 006
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey
💡 Why Choose This Grid Line?
✔️ Ideally prepares chips for the seasoning stage.
✔️ Reduces product temperature without the need for complex cooling systems.
✔️ Simple and efficient design made of food-grade materials.
✔️ Stable performance and easy cleaning and operation.
🔹 The perfect choice to ensure consistent flavor and quality of chips before seasoning!
Flavoring device – spice
Precise control of flavor quantity – perfect distribution and professional packaging of chips!
This device is specially designed to distribute flavor powder evenly and efficiently onto chips. It combines a mixing, stirring, and spiral feeding system supported by precise electronic control. This ensures uniform coverage of each chip with a rich, attractive flavor.
⚙️ Smart working mechanism:
1️⃣ Integrated feeding and stirring system
✔️ A tank equipped with a continuous mixing and stirring device for the flavor powder to prevent clumping and ensure uniformity.
✔️ A horizontal feeding screw delivers the flavor to the spray vibrator.
✔️ Equipped with an inverter that allows precise control of the amount of spices dispensed.
2️⃣ Electronic control and precise calibration
✔️ Equipped with an electronic circuit for complete control of the flavor quantities distributed according to the production line speed.
✔️ Easily adjust the amount of flavor to ensure balanced packaging without waste.
3️⃣ Efficient design for optimal chip packaging
✔️ Ergonomic design ensures even distribution of flavor powder throughout the chip.
✔️ Gives the final product a balanced taste and attractive appearance.
4️⃣ Hygienic and high-quality manufacturing
✔️ The entire body is made of 304 food-grade stainless steel, corrosion-resistant and easy to clean.
✔️ Ideal for continuous operation in industrial production environments.
📏 Technical Specifications:
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 2.25 kW
✅ Dimensions:
Length: 140 cm
Width: 80 cm
Height: 160 cm
✅ Machine Number: 007
✅ Model: THV-2024PV-Z
✅ Country of Origin: Turkey
💡 Why choose the THV-2024PV-Z Flavoring Machine?
✔️ Perfect distribution of flavors in precise quantities.
✔️ Integrated electronic control with easy adjustment and calibration.
✔️ Practical design supports continuous production.
✔️ Uniform packaging of chips without clumping or uneven taste.
🔹 The smart choice for a delicious, balanced, and professionally distributed flavor on every chip!
Flavor coating cylinder
Perfect Flavor Distribution – Slow Rotation, Even Coverage, and Precise Electronic Control!
The seasoning device is the final stage in the chips production line. The flavor is sprayed and evenly distributed onto the chips via a precisely engineered rotating drum, with advanced electronic control systems to adjust the time and amount of flavor.
⚙️ Advanced Operation Mechanism:
1️⃣ Rotating Drum with Deliberate Rotation
✔️ A rotating drum made of food-grade 304 stainless steel that slowly rotates the chips.
✔️ This rotation helps distribute the flavor evenly without clumping or accumulating.
✔️ Equipped with specially designed internal scales to prevent spice buildup.
2️⃣ Precise Flavor Spray – Made in the USA
✔️ Equipped with an advanced American-designed flavor sprayer that can be calibrated as needed.
✔️ Ensures precise and effective dispersion of flavor powder in a fine, even, and distributed manner.
3️⃣ Electronic Inverter Control
✔️ Equipped with an inverter to control the rotation speed of the seasoning and determine the time the chips pass through it according to the product type.
✔️ Easily adjust settings for optimal results.
4️⃣ Impurity Ejection System and Product Quality Improvement
✔️ Equipped with a mechanism to eject unwanted impurities and very small chips that may result from the rotation process.
✔️ This system contributes to ensuring a clean, homogeneous, and high-quality final product.
5️⃣ Easy to Move and Clean
✔️ Equipped with a chrome cover at the product outlet for additional protection and control of emptying.
✔️ Equipped with movable wheels for easy transportation and periodic cleaning.
📏 Technical Specifications:
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 3.75 kW
✅ Dimensions:
Length: 300 cm
Width: 120 cm
Height: 150 cm
✅ Machine Number: 008
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey
💡 Why choose the THV-2025PV-Z Seasoning Machine?
✔️ Even flavor distribution throughout the chips.
✔️ Advanced flavor atomizer with high precision calibration.
✔️ Intelligent impurity and chip ejection system
Server conveyor belt
A fully automatic bucket conveyor line whose mission is to receive the product from the flavor stages and transport it and distribute it regularly to 5 filling and packaging machines with a conveyor belt structure + (STAINLESS STEEL 304) (PVC letter Z) with a tank, a shaker, a control circuit and electronic sensors to feed the machine with the product automatically to preserve the potato chips slices. From breakage
Made of stainless steel 304
Electricity capacity 380/220VAC 50HZ 3.75 Kw
Length 10 cm
Width 100 cm
Height 420 cm
No. 013
Model THV-2024PV-Z
Turkish industry
CONTINUOUS SYSTEM GRAVIMETRIC PACKAGING MACHINES 3PCS
It was manufactured using the latest international technologies to meet customers’ needs for command and control systems and sensors and optical sensors in manufacturing this machine to provide high speed and continuity of operation 24 hours a day.
-Filling and wrapping machine for all types of chips, seeds, and nuts
-The entire working system depends on servo motors
-Production capacity according to weight
-An advanced, fast-response PLC control system from DELTA
-10 inch electronic touch screen from DELTA
-The machine is equipped with a stepper motor to move the roller carrier ladder automatically, controlled from the screen
-The machine is equipped with a stepper motor to compensate for the pull of the roll, in addition to alerting the operator when the roll is finished.
-The machine is equipped with safety sensors for the safety of the operator.
-The machine is equipped with a daily and comprehensive production and monitoring counter.
-Type of roller used for the machine (embedded cellophane)
-Conveyor belt for ready-made packages
-Date printer
-Smart weight set
-Platform for installing the weight device
Made of .304 stainless steel
Electricity capacity 380/220VAC 50HZ 15.25 Kw
Height 230 cm
Width 130 cm
Height 200 cm
No. 009
Model THV-2024PV-B
Turkish industry
CONTROL PANEL
• SCHNEIDER BRAND CUTTERS
• THE CONTACTORS ARE A BRAND SCHNEIDER
• 10 INCH DELTA CONTROL SCREEN
• INVERTERS DELTA
• ENGINES, THE TURKISH COMPANY GAMAK, WITH A GERMAN FRANCHISE
• GEARBOXES OF THE FAMOUS TURKISH BRAND YILMAZ
• According to the client's request
Chips types
