chocolate stuffed corn chips production line
🍫🌽 Chocolate Stuffed Corn Chips Production Line An innovative production line used to produce crunchy, hollow corn chips, then filled with chocolate or various creams such as vanilla, hazelnut, or strawberry. ✅ Brief working mechanism: 1️⃣ Made from corn. 2️⃣ Extrusion: The corn is formed into hollow fingers using a special extrusion machine. 3️⃣ Filling: Chocolate is precisely injected into the fingers. 4️⃣ Cooling: The product is cooled before packaging to preserve its texture and taste. 5️⃣ Packaging: The fingers are packaged in airtight bags to maintain their quality. ✨ Line Features: An innovative product that is very popular with children. Oil-free (oven-baked, not fried). A delicious taste that combines crunchiness with a chocolate filling. The filling can be changed upon request (chocolate, vanilla, strawberry).
The line consists of the following parts
1 - Corn Moisturizing Mixer, Capacity // 400 kg //
2 - spiral feeder
3 - Extruder (blasting and shaping head) with automatic feeding device
4 - Cutter for chips fingers number 2
5- Itinerary of receiving the product from the cutter
6 - Cong Chocolate Cooking Tank
7 - Comfortable Chocolate Fan
Corn mixer
Homogeneous mixing and precise moisture control – Hygienic design and reliable performance!
This mixer is used in the corn preparation stage before shaping or frying. It homogeneously mixes the corn while controlling the desired moisture content, contributing to improved product quality.
The mixer features a sturdy body made entirely of food-grade 304 stainless steel, with a design that takes into account safety, ease of operation, and maintenance.
⚙️ Working mechanism:
1️⃣ Homogeneous mixing of corn
✔️ Equipped with a powerful 5-horsepower Turkish-made main motor, ensuring efficient rotation and homogeneous mixing of materials.
2️⃣ Corn moisture control
✔️ Includes a dedicated water tank to control the moisture content, with a water level indicator.
3️⃣ Safety and ease of use
✔️ Equipped with mechanical protection (metal mesh) to prevent operators from entering the mixer.
✔️ Includes a standard drain hole, as well as a monitoring and cleaning hole.
4️⃣ Removing Impurities
✔️ The blender bowl is equipped with a magnet to remove any metal impurities from the corn.
5️⃣ Hygienic Materials
✔️ The blender is made entirely of 2mm thick, food-grade 304 stainless steel to ensure hygiene and long-lasting durability.
📏 Technical Specifications:
✅ Machine Type: Industrial Corn Mixer
✅ Capacity: 400 kg
✅ Material Type: Food-grade 304 stainless steel – 2 mm thick
✅ Motor: 5 HP – Made in Turkey
✅ Electric Power: 3.75 kW
✅ Voltage: 380/220 VAC – 50 Hz
✅ Dimensions:
✔️ Length: 180 cm
✔️ Width: 120 cm
✔️ Height: 230 cm
✅ Machine Number: 001
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey
💡 Why is this mixer an essential component in corn processing?
✔️ Because it ensures homogeneous mixing and optimal moisture control.
✔️ Because it is made of hygienic, safe, and easy-to-clean materials.
✔️ Because it is equipped with safety and operator comfort systems.
✔️ Because it contributes to raising the quality of the final product and improving the performance of the production line.
Screw conveyor
Precise automatic feeding with a hygienic and safe design!
The screw conveyor is used to automatically and regularly feed materials (such as corn) into the extruder, ensuring continuous operation and consistent production, while adhering to hygiene and food safety standards.
It features a robust design made of food-grade 304 stainless steel, with mechanical and magnetic protection to ensure safe operation and product quality.
⚙️ Working mechanism:
1️⃣ Automatic extruder feeding
✔️ Contains a 100 kg capacity tank that automatically and regularly feeds materials into the extruder.
2️⃣ Hygienic and safe design
✔️ The tank and body are made of 2 mm thick food-grade 304 stainless steel.
✔️ Equipped with a bottom opening for cleaning, allowing for easy maintenance and hygiene.
3️⃣ Protects operators and product quality
✔️ Equipped with mechanical protection (metal mesh) to prevent operators from entering the mixer during operation.
✔️ It has a special magnetic mechanism to remove metal impurities from the incoming materials.
📏 Technical Specifications:
✅ Device Type: Spiral Conveyor for Extruder Feeding
✅ Capacity: 100 kg
✅ Material Type: Food-grade 304 stainless steel – 2 mm thick
✅ Protection System: Mechanical Protection + Magnetic for Metal Impurity Removal
✅ Voltage: 380/220 VAC – 50 Hz
✅ Power: 1.25 kW
✅ Dimensions:
✔️ Length: 350 cm
✔️ Width: 100 cm
✔️ Height: 300 cm
✅ Machine Number: 002
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey
💡 Why is this spiral conveyor an essential part of the production line?
✔️ Because it ensures consistent automatic feeding of the extruder.
✔️ Because it is made of hygienic and easy-to-clean materials.
✔️ Because it is equipped with effective protection systems to ensure worker and product safety.
✔️ Because it helps improve the continuity and efficiency of the production line.
Chocolate Stuffed Corn Chips Extruder
Sürekli üretim ve yüksek kalitede doldurulmuş mısır çekirdeği şekillendirme - profesyonel endüstriyel tasarım ve eşsiz performans!
Bu ekstruder çikolatalı mısır cipsi üretmek için kullanılır. Sürekli ve hassas çalışmayı garanti altına almak için yüksek üretim kapasitesi, sağlam yapı ve ileri teknolojiye sahiptir.
En yüksek endüstriyel performans standartlarını karşılayacak şekilde tasarlanan bu cihaz, akıllı kontrol paneli ve dayanıklı, yüksek kaliteli malzemelerden üretilen gövdesiyle tüm fonksiyonların tamamen elektronik olarak kontrol edilmesini sağlıyor.
⚙️ Etki mekanizması:
1️⃣ Doldurulmuş tahılın hassas bir şekilde şekillendirilmesi
✔️ İstenilen tane şekline bağlı olarak 175 ile 200 kg/saat arasında üretim kapasitesi ile çalışmaktadır.
✔️ Tanenin uzunluğu elektronik değişken hızlı bıçak (invertör) ile kontrol edilir.
2️⃣ Güçlü mekanik yapı
✔️ Ana sehpa ısıl işlemli çelikten, ayaklar ise standart çelikten üretilmiştir.
✔️ Ekstruder, kolay temizlik için 304 gıda sınıfı paslanmaz çelikten yapılmış dış katmanla yalıtılmıştır.
✔️ Yaklaşık ağırlık: 1300 kg.
3️⃣ Gelişmiş spiral sistemi
✔️ Spiraller birinci sınıf metallerden üretilmiş olup vakumlu fırın teknolojisi ile işlenmiştir.
✔️ Kompresör vidasını besleyen ana vida ile donatılmış olup, inverter üzerinden hız kontrolü mevcuttur.
✔️ 50 HP / 35 kW kompresörlü vidalı motor, birinci sınıf bakır bobinlerle Türk veya İtalyan yapımı.
4️⃣ Profesyonel şanzıman
✔️ American Extrusion ana şanzıman, 24 saat kesintisiz çalışmaya dayanıklı olarak üretilmiştir.
✔️ SKF rulmanlar ve yataklar - İsveç ve Japon yapımı.
5️⃣ Etkili soğutma ve ısıtma
✔️ Termometre ile elektronik olarak kontrol edilen bir başlangıç ısıtıcısı ile donatılmıştır.
✔️ Çift soğutma sistemi: Kapalı devre su soğutma + hava soğutma, çalışma sırasında sıcaklık stabilitesini sağlar.
6️⃣ Gelişmiş kontrol paneli
✔️ Sıcak ortamlar için özel havalandırma sistemine sahip, 304 paslanmaz çelikten üretilmiş bağımsız kontrol paneli.
✔️ 3 adet havalandırma filtresi + 3 adet soğutma fanı + toz koruması ile donatılmıştır.
✔️ Tam kontrol için klasik bir panel ile donatılmıştır.
✔️ Otomatik arıza okuma sistemi + otomatik depolama programı + detaylı elektrik şeması.
✔️ Kolay hareket ettirebilmeniz ve temizleyebilmeniz için tekerlekleri mevcuttur.
📏 Teknik özellikler:
✅ Cihaz türü: Çikolatalı mısır cipsi ekstrüderi
✅ Üretim kapasitesi: Tahıl şekline bağlı olarak 175 ila 200 kg/saat
✅ Malzeme: 304 gıda sınıfı paslanmaz çelik dış gövde
✅ Soğutma sistemi: Kapalı devre su soğutma + hava soğutma
✅ İnverter sayısı: 3 hız kontrol cihazı
✅ Ana motor: 50 HP (35 kW) – Bakır bobinli Türk veya İtalyan yapımı
✅ Elektrik voltajı: 380/220VAC – 50Hz
✅ Elektrik gücü: 39,75 kW
✅ Boyutlar:
✔️ Uzunluk: 180 cm
✔️ Genişlik: 120 cm
✔️ Yükseklik: 240 cm
✅ Makine numarası: 003
✅ Modeli: THV-2025PV-Z
✅ Menşe Ülkesi: Türkiye
💡 Bu ekstruder çikolatalı mısır cipsi üretmek için neden ideal bir seçimdir?
✔️ Çünkü yüksek üretim kapasitesiyle ve sürekli çalışıyor.
✔️ Çünkü tanenin uzunluğu ve şekli üzerinde hassas kontrol sağlar.
✔️ Çünkü dayanıklı ve kolay temizlenebilen malzemelerden tasarlanmıştır.
✔️ Ürünün stabilitesini koruyan verimli bir soğutma ve ısıtma sistemi sağladığı için.
✔️En iyi endüstriyel performansı garantilemek için akıllı kontrol paneli ve entegre koruma sistemi ile donatılmıştır.
Potato fingers slicer
Perfect control of chip length – precise cutting and quality design!
This cutter is used in the post-forming stage, cutting corn chips (puffs) to the desired length with precision and smoothness. It features electronic kernel length adjustment via an inverter, making it ideal for meeting various production requirements.
⚙️ Working mechanism:
1️⃣ Adjustable precision slicing
✔️ The cutter speed is electronically controlled via an inverter.
✔️ The kernel length can be set from 2 cm to 15 cm with high precision.
2️⃣ Hygienic and durable design
✔️ The outer body is made entirely of food-grade 304 stainless steel, ensuring product safety and easy cleaning.
📏 Technical Specifications:
✅ Device Type: Corn Chips Cutter
✅ Cutting Mechanism: Motorized with Inverter for Length Adjustment
✅ Adjustable Length: From 2 cm to 15 cm
✅ Material: Food-grade 304 stainless steel
✅ Voltage: 380/220 VAC – 50 Hz
✅ Power: 1.25 kW
✅ Dimensions:
✔️ Length: 120 cm
✔️ Width: 90 cm
✔️ Height: 150 cm
✅ Machine Number: 004
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey
💡 Why choose this cutter for your production line?
✔️ Because it offers flexible control of grain length upon request.
✔️ Because it is made of hygienic materials suitable for the food industry.
✔️ Because it is easy to operate and clean and suitable for continuous operation in production lines
Conveyor belt for the product
Smooth Receiving and Transporting of Chip Sticks – Cleanliness and Efficiency at Every Step!
This conveyor belt is used in the post-cutting phase, receiving corn chip sticks (stuffed or unstuffed) coming from the cutter. It helps transport and distribute them smoothly and evenly throughout the production line, ensuring smooth and stable product movement.
⚙️ Mechanism of Operation:
1️⃣ Product Receiving After Cutting
✔️ The line receives the chips directly from the cutter and regulates their movement on the conveyor.
2️⃣ Hygienic and Efficient Conveyor Belt
✔️ The conveyor is made of food-grade PVC or food-grade plastic to ensure hygienic and safe transportation of the chips.
3️⃣ Easy to Move and Clean
✔️ Equipped with wheels for easy movement and cleaning after use.
✔️ Includes automatic cleaning brushes to keep the conveyor clean during operation.
4️⃣ Completely Hygienic Design
✔️ The overall structure is made of 304 food-grade stainless steel, ensuring rust resistance and easy washing.
📏 Technical Specifications:
✅ Machine Type: Conveyor Belt for Chips
✅ Belt: PVC or food-grade plastic
✅ Cleaning System: Automatic cleaning brushes
✅ Equipped with moving wheels
✅ Material: 304 food-grade stainless steel
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 1.25 kW
✅ Dimensions:
✔️ Length: 400 cm
✔️ Width: 80 cm
✔️ Height: 200 cm
✅ Machine Number: 005
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey
💡 Why is this conveyor necessary in a production line?
✔️ Because it ensures consistent and convenient delivery of the chips after cutting.
✔️ Because it provides a clean and safe transport surface thanks to its cleaning brushes.
✔️ Because it's easy to move and wash thanks to its smart design and practical wheels.
1/Kong - Chocolate cooking tank
Two integrated solutions for preparing melted chocolate with the highest quality and thermal efficiency!
First – Kong Chocolate Cooking:
A professional double-jacket device for melting and grinding chocolate smoothly, equipped with a mixer, internal circulation pump, and metal balls to improve consistency and quality.
⚙️ Technical Specifications – Cooking Unit:
✅ Capacity: 600 kg
✅ Design: Double-walled (Double Jacket) for hot water filling
✅ Heating: Electric heaters with electronic temperature control
✅ Chocolate Circulation: Internal pump lifts chocolate from the bottom to the top to ensure better grinding
✅ Grinding: Metal balls inside the tank
✅ Cooling: Double jacket equipped with a pump to accelerate water circulation inside the jacket
✅ Walls:
Inner wall thickness: 8 mm
Outer wall thickness: 4 mm
Tank floor thickness: 15 mm
✅ Equipped with an electric control panel
Second – Chocolate Comfort Tank (Fanner):
A tank designed to maintain the chocolate's fluidity and prevent it from solidifying, thanks to a double-walled heating system and precise electronic control. ⚙️ Technical Specifications – Comfort Tank:
✅ Capacity: 600 kg
✅ Design: Double Jacket for hot water heating
✅ Heating: Electric heaters with electronic control
✅ Hot water circulation: Built-in pump
✅ Walls:
Inner wall thickness: 4 mm
Outer wall thickness: 4 mm
Floor thickness: 6 mm
✅ Material: Food-grade 304 stainless steel
✅ Equipped with an electric control panel
✅ Voltage: 380/220 VAC – 50 Hz
✅ Power: 10.5 kW
✅ Dimensions:
✔️ Length: 180 cm
✔️ Width: 120 cm
✔️ Height: 170 cm
✅ Machine number: 006
✅ Model: THV-2025PV-Z
✅ Country of origin: Turkey
💡 Why is this system ideal?
✔️ Maintains the quality and smoothness of the chocolate throughout the process. ✔️ Easy to clean and maintain thanks to its hygienic design.
✔️ Precise temperature control to prevent clumping or burning.
✔️ Integrated cooking and comfort units provide smooth flow and stability in the production line.
Electrical parts and control panels
Schneider brand cutters
Schneider brand contactors
delta control screen
delta inverters
Engines company GAMAK
YILMAZ gearboxes
Or according to the customer's request
basic information
🍫🌽 Chocolate-Filled Corn Chips Production Line
Advanced technology produces an innovative product that combines the crunch of corn with the smoothness of chocolate!
🔹 Overview:
The chocolate-filled corn chips production line is one of the most distinctive production lines in the modern snack industry, combining the crunchy taste of corn chips with the deliciousness of a melted chocolate filling.
This product emulates modern market trends toward creating products that combine texture, flavor, and nutritional value, and is a very popular product among children and adolescents. ⚙️ Line Work Stages:
1️⃣ Corn Mixer – No. 001
🔹 High-efficiency mixer with a capacity of 400 kg
🔹 Precisely mixes semolina, water, and flavorings
🔹 Made of food-grade 304 stainless steel
🔹 Equipped with a water tank and a level indicator to control humidity
🔹 Contains a magnet to remove metal impurities
🔹 Powerful 5-horsepower motor
2️⃣ Screw Conveyor – No. 002
🔹 Transports materials from the mixer to the extruder
🔹 Tank capacity: 100 kg
🔹 Continuous automatic feeding
🔹 Equipped with a protective net and additional magnet
3️⃣ Stuffed Extruder - No. 003
🔹 The heart of the line, responsible for forming hollow, crispy corn fingers
🔹 Production capacity: 175–200 kg/hour
🔹 Electronic control of kernel length and cutting speed
🔹 Equipped with cooling systems (air + water)
🔹 Rotating knives for cutting kernels
🔹 3 inverters for complete control of motor speed
4️⃣ Finger Cutter - No. 004
🔹 Controls finger length (from 2 cm to 15 cm)
🔹 Made of 304 stainless steel
🔹 Equipped with an inverter for precise speed control
5️⃣ Product Conveyor - No. 005
🔹 Transfers the fingers after cutting to the next stages.
🔹 Keeps the fingers organized and cools them.
🔹 Includes an automatic cleaning brush.
🔹 PVC food scraper.
🔹 Easy to move and clean thanks to the wheels.
6️⃣ Chocolate Cooking Convenience ... General Features of the Line:
✅ Fully hygienic design made of food-grade 304 stainless steel
✅ Fully automated operating system
✅ Advanced electronic control with inverter systems and full programming
✅ High worker protection via safety nets and insulation covers
✅ Easy maintenance and cleaning
✅ High energy efficiency and continuous production
🍫 Final Product:
Chocolate-Filled Corn Chips – a unique product that combines a crunchy outer texture with a rich, melted chocolate inner filling.
Supplied in various shapes and lengths, packaged in sealed bags or individual wrappers according to market needs.
Basic information
We, Al-Huda Company, bear full responsibility for any defect in the specifications and conditions, as the line is tested on Al-Huda Company's land, and if it does not suit the customer, the customer has the right to refund the amount paid.
Turkish industry with German technology that extends for more than twenty years.
Our industries have obtained international quality certificates.
Al-Huda is the experience of generations in the world of industry and the creativity of the era and development towards the future.
The line produces more than 30 shapes.
The length of the entire line is 10 meters - width 3 meters.
The line requires an area of 200 m².
Do not hesitate to ask for any inquiries.
Al-Huda is your best choice.
To add any modification, please contact us so that we can provide you with full information in detail.
production line
Corn Moisturizing Mixer
Mixer capacity / 400 / kg
/ 304 made of stainless steel /
Stainless steel thickness / 2 / mm.
Main engine with a capacity of / 5 / hp Turkish industry
Equipped with a standard opening for emptying.
Equipped with a water tank to control the humidity of the corn with a level indicator
Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).
Equipped with a hole for cleaning and monitoring and to indicate the level of materials inside
The mixer basin is equipped with a magnet to remove metal impurities from the corn, if any.
spiral feeder
Composed of a tank capacity / 75 kg /
Made of stainless steel / 304 /
Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh)
Equipped with a magnetic mechanism to pull out the metal impurities, if any, inside the corn
extruder model
Production capacity from / 175 to 200 / kg per hour according to
required pill shape
The main carrier is made of heat-coated steel with the latest furnaces and is equipped with standard steel legs. The approximate weight of the extruder is / 1300 / kg
Fully insulated with an outer layer of food-grade stainless steel /304/ for easy cleaning
The gearbox is made of the finest types of metal that can withstand the pressure of long working hours, model American Extrusion
The main gearbox is designed to operate continuously 24 hours
Bearings and bearings made in Sweden and Japan, brand SKF
Bearings and bearings made in Sweden and Japan, brand SKF
Snails are made of the finest metals and processed by the latest thermal furnaces (vacuum furnace technology)
Equipped with a main screw to feed the compressor screw with materials, and it is controlled by an LS-branded inverter
The product feeding snail is equipped with an Italian VARVEL gearbox and an Italian motor
Snail compressor motor, capacity / 50 hp / 35 / kilowatt, Italian industry, copper coils
The body of the main engine is made of fonts
The speed of all extruder motors is controlled electronically by / 3 / LS brand inverters
The grain length is controlled by an electronically variable speed knife (inverter) brand LS.
Equipped with an electronically controlled start-up heating device, a Korean AUTONICS brand watch
The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion
The extruder is equipped with a cooling mechanism by means of compressed air, an Italian model
All extruder operations are controlled by a main control panel with a special ventilation system for hot places made of food grade stainless steel 304 with wheels for easy movement. The control panel is tightly isolated to avoid running out of dust. The external control panel is independent of the extruder structure. It is equipped with 3 ventilation filters and a fan. Cooling / 3 /.
The control panel is provided with a 12-inch color touch screen, LS brand, that contains three languages on demand, to fully control the mechanism of the line’s work. The line has been programmed to automatically read faults, if any, through text messages displayed on the touch screen.
The touch control screen contains / 99 / programs that can be stored automatically. Attached to the control panel is a detailed electrical diagram
slicer for chips fingers 2
It is controlled by the inverter that controls the speed of the knife to determine the length of the pill
kung chocolate cooking tank
Made of stainless steel 304
Capacity 500 kg
Designed with two layers of a double jacket to be filled with water and heated by electric heaters, the required temperature can be controlled electronically.
The mixer is equipped with a 10 hp motor
The mixer is equipped with a pump to rotate the chocolate from the bottom up to increase the grinding quality. It is equipped with a double jacket to circulate the hot water to prevent the chocolate from freezing.
The mixer is equipped with an accelerating water cycle pump in the double jacket
The mixer is equipped with metal balls for grinding chocolate
The thickness of the outside wall is 4 mm
Inside wall thickness mm 8
Tank floor thickness mm15
Equipped with an electrical control panel
Made entirely of stainless steel 304
Comfortable Chocolate Fan
Made of stainless steel 304
Capacity 500 kg
Designed with two layers of a double jacket to be filled with water and heated by electric heaters, the required temperature can be controlled electronically.
The mixer is equipped with a 5 hp motor
The mixer is equipped with an accelerating water cycle pump in the double jacket
The thickness of the outside wall is 4 mm
Inside wall thickness mm 4
Tank floor thickness mm 6
Equipped with an electrical control panel
Made entirely of stainless steel 304
Chips types
