Ki-crack pistachio production line production capacity

Ki-crack pistachio production line production capacity

basic information

Turkish industry with German technology spanning more than twenty years
Our industries have international quality certificates
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The entire length of the line is 22 m
width 3 m
The line needs an area of 250 m²
Made of food grade chromium 304

To find out more about the line and the available production capacities, and to request a price quote or add any modification, please contact us so that we will provide you with all the information in detail.

control Board

SCHNEIDER Cutters
SCHNEIDER CONTACTERS
10 inch DELTA control screen
Inverters DELTA
Engines, the Turkish company GAMAK, with a German franchise
Gearboxes of the famous Turkish brand YILMAZ

parts

1. Flour mixer
2. Vibration dispersal
3. Continuous fryer
4. Product Conveyor belt
5. Hot air drying oven
6. spiced

production line

flour mixer

1- Drum mixer made of food grade stainless steel 304, its function is to mix flour +
Water + other additives Easy to clean 3 HP.

2- Itinerary of food plastic bowls, width CM50, equipped with a 3 watt motor.
3- The seasoning pan, diameter 120 CM, is equipped with a 7.3 kilowatt motor. It is also equipped with a conveyor belt that transfers materials from the bowl to the bowl.
4- Powder tank The bowl is fed from the tank to the bowl automatically.
5- Material tank The bowl is fed with pistachios by an automatic tank.
6- Material tank Length M4 Width 120 cm The air is beaten into a cylinder to dry the dough


vibrating dissociation
Its task is to separate the grains through high-frequency vibration efficiently and effectively as it prevents them from sticking to each other and preventing them from cracking the outer surface, a kinetic itinerary that works on four stages gradually
Thickness MM 5
Made of food grade stainless steel 304

2 M length
CM 100 width
Height 130 cm


continuous fryer
The pistachio kernels enter the oil pan, where the oil is heated through the boiler heat exchanger outside the fryer to maintain the required temperature.

The quality of the oil is preserved from damage, and the pistachios are stirred inside the fryer with a continuous stirring movement to ensure that the whole grain is immersed in the hot oil.
Then it is transported on a conveyor belt to the end of the fryer, equipped with a PID system to ensure constant heat.

The frying pan is equipped with a protection system in the event of a power failure or outage to enable the pistachio to be removed from the fryer even when there is no electricity, in order to ensure that the pistachio does not burn inside in the event of any electrical malfunction or failure.

The travel line is equipped with a motor whose speed can be controlled by an inverter, the possibility of easy opening for cleaning and maintenance, and there are drain holes for damaged oil. Oil filter circuit system The filter is composed of three stages continuously filtering oil during frying Equipped with a pump 100,000 liters per hour

Complete heat insulation between the frying pan and the outer body of the machine
Continuous oil compensation tank with heaters to maintain the temperature of the stored oil.
Fryer outer wall thickness 5 MM
Rotor thickness (ship MM 5)
Body: chrome profile 8X8 CM thickness 5 MM
The moving part of the fryer is lifted and lowered completely securely by means of 4 cylinders hydraulic oil pressure system
Made of food grade stainless steel 304
width CM 100
Length 6 M
Height CM 190


product conveyor belt
Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy movement and cleaning
The conveyor belt is made of PVC or food-grade plastic to transport the materials to the oven
Equipped with cleaning holes
Equipped with automatic cleaning brushes


Hot Air Drying Oven
The line is equipped with a drying oven and roasting hot air system American Extrusion

Production capacity / 400 / kg per hour at a roasting temperature of up to / 250 ° /

The moisture of the final product of pistachio kernels on demand from 0 to 5% It works on diesel or LPG natural gas on demand

The outer shell of the oven is made of food grade stainless steel / 304 /
Furnace length / 5 / m
Furnace width/ 1.5 m/

Width of the path The net carrying the chips is / 1 meter / the net is made of food grade stainless steel / 304 /

The oven is equipped with an automatic cleaning mechanism for the grid holding the pistachio kernels. The oven is equipped with an inverter device

LS brand to control the speed of the grid carrying the pistachio kernels. The oven is equipped with precise and programmable automatic temperature clocks, number / 2 /

The oven is provided with a built-in heating chamber that can be removed and installed for maintenance works, made of chrome / 304 / and stainless steel prepared to withstand temperatures up to / 800 / degrees.

The heating chamber was supplied with an Italian burner, brand Baltur or Riello, model 2019
All electrical parts are of the French SCHNEIDER brand and LS Korean, the main gearbox is Italian, and the engine is Italian or Turkish made, excellent quality
The oven is completely insulated with a layer of fiberglass, thickness / 12 / cm from all sides. It is equipped with an air distribution mechanism from the top and bottom with a recirculation mechanism on the sides. It is equipped with a hot air pumping fan with a motor of /3 / capacity.

An excellent Italian or Turkish made horse, equipped with a draft fan and air circulation, with an engine of / 3 / capacity.

An excellent Italian or Turkish made horse equipped with a special control panel with an independent structure that can be removed and installed for easy shipping and cleaning work

Equipped with a touch screen control with an automatic fault reading system via text messages The rotation and circulation of the hot air pumping fans is controlled by inverters


spiced
It is a cylinder made of food grade stainless steel 304

The speed of the seasoning is controlled electronically via an inverter that is supplied with an advanced calibrated American model flavor sprayer.

The seasoning is provided with a chrome cover from the exit ends of the materials and wheels for easy stirring and cleaning. The process of the scales in the marinade is manufactured to prevent the accumulation and agglomeration of the flavor and to obtain the best flavoring result through the slow and homogeneous process of rotating the pistachio kernels while spraying the flavor
The seasoning can be calibrated to control the time of passage of the pistachio inside, and the grafting cylinder is equipped with a mechanism to expel the impurities and unwanted pistachio kernels caused by rotation.
Length 2 M
Height 150 cm
Width CM 130

Quotation Request