From harvesting to delicious chocolate, a comprehensive guide on the process of producing corn chips stuffed with chocolate using modern and innovative methods
Corn chips stuffed with chocolate are one of the favorite delicious snacks of many around the world. This meal is distinguished by its distinctive and crunchy taste, in addition to its delicious filling of chocolate, which makes it an ideal choice for people who want a quick and easy meal.
Corn chips stuffed with chocolate consist of crunchy corn grains, stuffed with a thin layer of delicious chocolate. Its production process requires high expertise and skill in the food industry, as edible corn grains are collected from the fields, sorted and cleaned. Next, the corn kernels are thinly sliced and softened in oil until they are crunchy and golden in color, and spices and salt are added to improve the flavour.
Then, a thin layer of melted chocolate is added on the crispy chips, and it is well packed to stabilize the chocolate and make it stick around the corn grains. Finally, the chocolate-stuffed chips are packed in suitable packages that maintain their delicious taste and quality.
Corn chips stuffed with chocolate are a delicious snack that is suitable for all family members, and can be eaten as a snack at any time of the day. It also has a relatively high nutritional value, as it contains a lot of carbohydrates and fats, and is a good source of energy for people who engage in physical activities.
And thanks to advanced and innovative production techniques, it is possible to obtain corn chips stuffed with chocolate with high taste and quality, which makes them become one of the most popular and favorite snacks for many around the world.
Basic steps in the process of producing corn chips stuffed with chocolate
The process of producing corn chips stuffed with chocolate in the factory includes several basic steps that must be followed carefully to obtain a final product of high quality and great taste. These include the basic steps as follows:
1. Collect corn grains:
Collecting corn grains is the first step in the process of producing corn chips stuffed with chocolate in the factory. The process of collecting corn from the fields takes place during the period of full maturity of the grain, and corn is obtained by picking it manually or using automated harvesting machines.
Corn is harvested in special agricultural fields that extend over large areas, and the fields are cleaned regularly to remove trees, weeds and other plant parts that hinder the corn collection process. Corn needs suitable climatic conditions for growth, as it requires moderate temperatures and sufficient amounts of rain to grow well.
Once the maize is collected from the fields, it is sorted and cleaned of impurities and other unwanted plant parts. This is done by using special machines to sort the corn and remove the useless parts, which helps to obtain clean corn that is usable in the process of producing corn chips stuffed with chocolate.
The process of collecting corn, cleaning it of impurities and removing other unwanted plant parts is one of the basic steps in the process of producing corn chips stuffed with chocolate, and the quality of corn is largely determined in this first step. Therefore, the best fields and high-quality corn are chosen to produce corn chips stuffed with chocolate of high quality and great taste.
2. Chopping corn grains:
After the corn kernels are collected and cleaned of impurities and other plant parts, the corn kernels are cut into thin slices using a special machine in the factory. This process is carried out with high precision to obtain corn chips of equal size and shape, which are suitable for the softening and frying process later.
The process of cutting corn grains in the factory is done using a machine called "Corn Cutter", which cuts corn grains into thin and even slices with high speed and accuracy. This machine is characterized by the fact that it operates in an automatic way and uses sharp blades to cut corn with high precision, and controls the thickness of the cut slices by adjusting the blades.
The sizes of cut corn slices vary according to customer needs and production requirements, as the thickness of the cut slices can be adjusted using the Slicer Thickness Adjuster, which allows adjusting the thickness of the sliced slices with high accuracy.
The process of cutting corn grains into thin slices is the second step in the process of producing corn chips stuffed with chocolate, as the quality of the final chips is largely determined by the quality of the cut corn slices. This process helps to ease the process of softening and frying later, as the thin slices are easier to soften and fry and take less time to cook and get the desired crispy chips.
3. Thinning and frying:
After the process of cutting the corn grains into thin slices, the softening and frying step comes in the process of producing corn chips stuffed with chocolate. This step is done using hot vegetable oil that is heated in special ovens to a temperature ranging between 180-200 degrees Celsius.
The softening and frying process is done automatically, where the corn slices are softened in the hot oil until they become crispy, reddish and golden in color. Spices and salt are added to improve flavor and add different flavours. Dilution time, frying and temperature are controlled with high precision using automatic control systems in ovens.
The dilution and frying process is the main step in the production of corn chips stuffed with chocolate, as it greatly affects the taste and quality of the final chips. The process of thinning and frying controls the extent to which the corn chips are roasted and browned, and determines the degree of crunchiness and flavor required for the chips.
In order to get crispy, high-quality corn chips, the temperature and time of softening and frying must be controlled with high accuracy, so that the corn chips are not exposed to over-roasting or over-roasting, which leads to a deterioration in the quality of the final product. After completing the dilution and frying process, the crispy chips are removed from the oil and dried