An advanced production line for manufacturing chips, snacks, tarabish, and crackers with high quality and improved productivity
Long description:
“An advanced and technologically improved production line for manufacturing Tarabish Chips, Crackers, and Snacks production line
With a hot air roasting system, the oven has high quality and improved productivity, while using the latest technologies
Production line for the production line of chips, tarabish, crackers and snacks
The production line for Tarabish chips and snacks is considered one of the important food industries that is very popular all over the world. This industry includes the manufacture of chips, which is considered one of the most famous types of Tarabish crispy snacks. The chips industry is a sensitive industry that requires strict quality and food safety standards, and requires advanced and modern technologies to achieve high quality and improved productivity.
The production line for chips, tarabish, snacks, and snacks is distinguished by many advantages, as it uses modern and advanced technologies to improve product quality and increase productivity, with the availability of automatic control systems and robots equipped with precise motors and flexible arms to stuff, fill, and wrap corn with high precision and great speed, which helps improve production efficiency and reduce interference. Labor and human errors.
This industry is distinguished by providing a wide variety of diverse flavors that meet the needs of different consumers. It is also keen to apply strict standards for food safety and quality, and provide a safe and healthy product to consumers.
Machines for manufacturing tarabish chips and crisps are also important in improving the overall performance of the industry and achieving environmental sustainability, as the technologies used help reduce the impact of production processes on the environment and improve the efficiency of resource and energy use.
The basic steps in the snack chips and tarabish production line and the manufacturing process
The crispy tarabish chips production line consists of several basic steps, including:
Flour mixer:
Stainless steel drum mixer used to mix flour with water and other additives. Easy to clean.
Screw feeder:
75 kg tank made of 304 stainless steel.
Equipped with a bottom hole for cleaning and a metal mesh for protection.
Double helix extruder:
Responsible for shaping tarabish dough.
Production capacity is from 175 to 200 kg per hour.
Equipped with 304 food grade stainless steel snail feeder.
3D Slicer:
Conveyor line for the product:
Conveyor belt made of food grade stainless steel 304.
Equipped with an automatic cleaning brush.
Hot air drying oven:
Drying and roasting oven powered by diesel or natural gas.
Production capacity is 500 kg per hour.
Equipped with a hot air system and air pumping fans.
Flavor Cooking Mixers:
Made of 304 stainless steel, capacity 200 litres.
They are used for indirect heating.
Mutabal:
Cylinder made of 304 stainless steel.
It is used to sprinkle flavors on chips evenly.
Flavor pump:
American model, equipped with a food grade silicone hose.
Used to precisely infuse flavours.
These components work together to produce high-quality chips (tarabish) and season and dry them upon request. The tarabish chips production line is a production line designed to manufacture and produce high-quality corn flakes or chips.
This line contains several main stages, including:
Choosing a production line: Secondly, the process begins with choosing the types of flour and ingredients to be of high quality.
Packing: The chips are packed in bags or packs as per requirement.
Packaging: Bags or packages are covered with suitable packaging to preserve the freshness of the chips.
Advantages available in the snack chips production line
The chips, snacks and tarabish production line provides many advantages, the most prominent of which are:
1. High productivity: This line is characterized by high productivity, as large quantities of the product can be produced in a short time, which helps to meet large demands in the market.
2. High quality: The final product is characterized by high quality and great taste, as clean and healthy raw materials are used and strict quality and food safety standards are applied.
3. Precise control: This line uses precise control throughout all stages of production, as it uses many modern devices and robots equipped with precise motors and flexible arms to achieve high accuracy in operations and reduce human errors.
4. Economic efficiency:
The line is designed to operate 24 hours a day with efficiency
This line is characterized by economic savings, as it helps to achieve savings in costs and time and improve productivity and profitability.
5. Otomasyon: Bu hat, operasyonlara işgücü müdahalesini azaltan ve verimliliğin ve ürün kalitesinin artırılmasına yardımcı olan otomatik çalışma ile karakterize edilir.
5. Automation: This line is characterized by automatic operation, which reduces labor intervention in operations and helps improve efficiency and product quality.
6. Food safety: In this line, food quality and safety standards are applied, where the cleanliness of equipment and raw materials is maintained and pollution and diseases resulting from eating contaminated foods are avoided.
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Production lines and services provided by Al-Huda Company
The production line is one of the main factors that affect production efficiency and product quality in potato and chip factories. To improve the efficiency of the production line, current operations must be analysed, the main factors affecting productivity and quality identified, the definition and application of standard criteria, the improvement of processes and procedures, the improvement of the efficiency of equipment and machinery, the training of workers, the evaluation of performance and the use of modern technologies.
Many tools and techniques can be used to improve a production line, such as production management system, statistical and graphical analysis, automation and robotics techniques, clean production techniques, artificial intelligence technology, and high-performance operating techniques.
By applying these steps, tools and techniques, it is possible to improve a production line in potato and chip factories and obtain products of high quality, high production efficiency and low costs, which contributes to achieving the desired goals of companies and factories and meeting the needs of customers and consumers.
Al-Huda Company specializes in manufacturing production lines for manufacturing potatoes and chips, and the company provides a wide range of services to its customers. Among the services provided by the company:
1. Al Hude Machines provides services for supplying and installing production lines for manufacturing potatoes and chips, including the necessary machinery and equipment for production.
2. Al-Huda Company provides training services for workers and technicians on the use and maintenance of production lines and associated equipment.
3. Al Hude Machines provides after-sales and maintenance services to ensure that production lines continue to operate with high efficiency.
4. Al-Huda Company provides services for designing production plans for products and controlling production processes to ensure quality and achieve the highest levels of productivity.
5. Al-Huda provides technical support and advisory services to customers regarding the challenges they face in production operations.
6. Al-Huda Company provides services that provide smart solutions and advanced technologies to improve production processes and achieve the highest levels of efficiency and sustainability.
Moreover, Al-Huda International seeks to meet the needs of its customers and provide services with the best quality and competitive prices.
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Al-Huda Company designs and manufactures production lines and machines according to customer requirements, and works to provide customized solutions to meet their needs. The company also pays great attention to the quality of the products and services it provides, uses the latest technologies and industrial standards in producing production lines and machines, and works to constantly improve them. The company also ensures that workers and technicians are trained to use the machines efficiently and safely, and provides after-sales and maintenance services to keep the machines performing at their best. It also provides its clients with an economic feasibility study to study the project