The overall process of making corn flakes from grain selection to process execution all the way to shaping, cutting and packaging to obtain the final product Corn chips are one of the most popular types of snacks around the world, and they are a quick and delicious option to eat at any time of the day. This meal is distinguished by its crunchy and delicious texture, and it comes in a variety of flavors and shapes, which makes it suitable for all tastes. Regular cornflakes consist of shelled and dried corn, flavors, oils and spices are added to it to get the distinctive taste that we all know. Corn flakes are widely available in the market at different prices, and they can be made at home or in factories with specific procedures and advanced technologies. In addition to being a tasty snack, corn flakes contain important nutrients such as carbohydrates, fiber, vitamins and minerals, making them a good choice to eat in moderation as part of a healthy diet. With their widespread popularity, corn chips are an integral part of the food culture of most cultures around the world. Basic steps in how to make cornflakes The steps involved in making corn flakes in factories vary depending on the manufacturer and the equipment used, but they usually include the following basic steps: 1- Choosing grains: Grain selection is the first and essential stage in making corn flakes in factories. Valid grains are selected after careful examination to ensure their quality and that they are free from impurities and defects. Cereals are available in the market in different forms, and the appropriate cereals are chosen according to the purpose to be obtained from them. The grains are usually available in the form of small, flat grains called "corn kernels". The types of grains used in making corn flakes differ between manufacturers, and are selected based on specific criteria such as size, shape, percentage of starch, moisture, color and flavor. The grains are of high quality, free of defects, impurities, and insects, and contain a high percentage of starch, which helps form chips evenly and quickly. Manufacturers usually follow strict criteria in selecting and examining grains to ensure that they obtain raw materials of high quality and appropriate in the way corn flakes are made. 2- Cleaning and drying: The stage of cleaning and drying corn grains is the next stage in the manufacture of corn flakes in factories. At this stage, dirt, impurities, insects, and unwanted parts of corn grain are removed, and completely dried before moving on to the next stage of the production process. The cleaning and drying process is usually done using specialized equipment such as sieves and dryers, and this process requires precision and attention to obtain clean and well-dried corn grains. In the cleaning stage, dirt, impurities, and insects are removed from corn grains using a set of specialized equipment such as sieves, magnets, conveyor belts, and others. This process is done carefully to avoid losing any part of the beans and to ensure that the final product gets clean beans free from impurities and unwanted parts. Next, the corn kernels are transferred to the drying stage where the moisture is completely removed. This process is carried out using special dryers that rotate corn grains and expose them to hot air currents until they become dry. The temperature, humidity and spinning speed are all controlled to achieve good drying results and get completely dry corn grains. These operations must be carried out carefully and carefully to avoid any contamination of the grain or loss of any part of it, and it must be ensured that the grain is completely dry before moving on to the next stages of the production process. The cleaning and drying process is a critical stage in the way corn flakes are made and greatly affects the quality of the final product. 3- Preparation and grinding: The preparation and grinding stage in the corn flakes industry takes place after the stage of cleaning and drying the corn grains. At this stage, corn grains are prepared by cutting them and grinding them to a fine size to obtain corn powder. This process is carried out using specialized equipment such as crushers, mills and mixers, and this process requires precision and attention to obtain the appropriate corn powder for the manufacture of corn flakes. Initially, corn grains are cut into small size using crushers, in order to facilitate the grinding process in the following stages. Then, corn grains are ground into a fine powder using mills, and the size of the ground grains is controlled according to the specifications required to make corn flakes. This process is carried out carefully to avoid the generation of excessive heat that may lead to a change in the physical and chemical properties of the raw materials. After that, the ground cornmeal is mixed with other ingredients needed to obtain the desired flavor, including oils, spices, salt and sugar. The ingredients are mixed well using special mixtures until they are evenly distributed over the ground cornmeal. This process requires precision and attention to obtain a homogeneous, even mixture with a well-balanced flavour. These operations must be carried out with accuracy and attention to ensure obtaining corn flour and a homogeneous mixture, as this greatly affects the quality of the final product. Cornmeal and the final mixture are the main ingredients in the corn flakes process and the subsequent cooking and shaping phase is done using these ingredients. 4- Add the ingredients: The necessary ingredients are added to obtain the desired flavor, including oils, spices, salt and sugar. 5- Forming and cutting: The forming and cutting stage in the method of making corn flakes takes place after the preparation and grinding stage, where the ground corn powder is mixed with other materials to form a dough, and then it is shaped and cut into the desired shape of the chips. This process is carried out using specialized equipment such as industrial machines for forming and cutting, and this stage requires precision and attention to obtain an accurate result
